Seyed Mohammad Mirghasemi, Ehsan Mohammad Sahrifi, Gholam Hossein Borhani, Mirtaher Seyed Beigi,
Volume 21, Issue 0 (3-2024)
Abstract
In this study, the hot deformation and dynamic recrystallization behavior of low carbon steel containing 21 ppm boron was investigated. After homogenizing the samples at 1250 ℃ for 1-hour, hot compression tests were conducted at temperatures ranging from 850 ℃ to 1150 ℃ and strain rates from 0.01 to 10 s⁻¹, resulting in strain-stress flow curves. Following corrections, calculations and modeling were performed based on Arrhenius equations. Among them, the hyperbolic sine relationship provided the most accurate estimate and was selected as the valid model for the applied strain range. According to this model, the deformation activation energy (Q), was determined to be 293.37 KJ/mol. Additionally, critical and peak stress and strain values were obtained for each temperature and strain rate, and power relationships were established to describe their variation with respect to the Zener-Hollomon parameter (Z). Recrystallization fractions were derived by comparing the hypothetical recovery curves with the material flow curves, and the results were successfully modeled using the Kolmogorov-Johnson-Mehl-Avrami (KJMA) equation. The Avrami exponent was measured at approximately 2, indicating that nucleation predominantly occurred at grain boundaries. Microstructural analysis revealed that at higher Z values, recrystallization occurred along with a fraction of elongated grains, while lower Z values resulted in a greater fraction of equiaxed dynamic recrystallization (DRX) grains. The average grain sizes after compression tests at 950 ℃, 1050 ℃, and 1150 ℃ were measured as 21.9 µm, 30.4 µm, and 33.6 µm respectively at a strain rate of 0.1 s⁻¹, and 17.7 µm, 28.7 µm, and 31.3 µm at 1 s⁻¹. The overall microstructure displayed a more uniform grain size distribution with increasing deformation temperature.
Lakshmiprasad Maddi, Srinivas R Gavinola, Atul Ballal,
Volume 21, Issue 2 (6-2024)
Abstract
High thermal conductivity, low coefficient of thermal expansion makes P92 a candidate material for Ultra Super Critical (USC) power plant piping. Microstructural features viz., high dislocation density, lath martensitic microstructure, fine precipitates of M23C6 and MX (X=C, N) contribute towards the high rupture strength. However, most components are typically subjected to multiaxial stress conditions; either metallurgical (weldments), or mechanical (change in the dimension). The present work involves stress rupture testing of circumferential 60° V- notch specimens in the range of 300 – 375 MPa at 650 °C. Notch strengthening effect was observed; with rupture times ranging from 200 – 1300 h. Scanning electron microscopy (SEM) fractography revealed mixed mode of fracture with brittle fracture observed at notch root, while ductile fracture was seen at the centre of the specimen.
Padmanaban Ramasamy,
Volume 21, Issue 2 (6-2024)
Abstract
The present investigation delves into the friction stir welding of AA5052 and AZ31B alloys, examining the effects of three distinct parameter configurations. A face-centered central composite design, structured to incorporate full replications for comprehensive and reliable analysis, was employed. A pivotal element of this study is implementing an advanced deep neural network (DNN) model. Characterized by its varied activation functions, structural parameters, and training algorithms, this DNN model was adeptly configured to precisely predict the tensile strength and microhardness of the welded joints. This comprehensive examination also included a quantitative assessment of the parameter effects on joint microstructure and mechanical properties. Flawless welds with exemplary surface characteristics were attained through a meticulously optimized set of parameters: a tool rotation speed set at 825 rpm, a tool traverse speed of 15 mm/min, and a shoulder diameter of 18 mm. During the welding process, the formation of intermetallic compounds, specifically Al12Mg17 and Al3Mg2, was observed. An exceptionally refined grain size of 2.23 µm was observed in the stir zone, contributing to the joint's enhanced tensile strength, measured at 180 MPa. The hardness of the specimen fabricated at the high rotational speed is more elevated due to the brittle intermetallic compounds. The better mechanical properties are related to the reduction and distribution of intermetallic compounds formed in the interface zone.
Hossein Momeni, Sasan Ranjbar Motlagh,
Volume 21, Issue 3 (9-2024)
Abstract
The present work deals with the hot deformation behavior of commercial Nb alloy C-103 and its microstructure evolution during uniaxial compression tests in the temperature range of 700-1100 °C and the strain rate range of 0.001-0.4 s-1. Strain rate sensitivity, calculated from the compression tests data, was almost constant and showed a negative value in the temperature range of 700-900 °C but increased significantly beyond 900 °C. Dynamic strain aging was found to have a predominant effect up to 900 °C, beyond which dynamic recovery and oxidation influenced the compressive properties. The microstructure of the deformed samples showed indications of dynamic recrystallization within the high strain rate sensitivity domain and features of flow instability in the regime of low strain rate sensitivity. The 950–1000 °C temperature range and strain rate range of 0.001-0.1 s-1 were suggested as suitable hot deformation conditions. The constitutive equation was established to describe the alloy's flow behavior, and the average activation energy for plastic flow was calculated to be 267 kJ/mol.
