Showing 5 results for DAVAMI P.
Babaei R., Varahram N., Davami P., Sabzevarzadeh A.,
Volume 1, Issue 2 (Jan 2004)
Abstract
In this investigation, α 2-D Finite Volume Method (FVM) with unstructured triangular mesh is developed to simulate the mould filling process. The simulation of fluid flow and track of free surface is based on the Marker And Cell (MAC) technique. This technique has capability ofhandling the arbitrary curved solid boundaries in the casting processes. In order to verify the computational results of the simulation, a thin disk plate with transparent mould was tested. The mould filling process was recorded using a 16mm high-speed camera. Images were analyzed frame by frame, in order to tracking of free surface and filling rate during mould filling. Comparison between the experimental method and the simulation results has shown a good agreement.
Mirbagheri S.m.h., Ashouri H., Varahram N., Davami P.,
Volume 1, Issue 2 (Jan 2004)
Abstract
In this investigation a new model was developed to calculate gas pressure at the melt/foam interface (Gap) resulting from foam degradation during mould filling in the Lost Foam Casting (LFC) process. Different aspects of the process, such as foam degradation, gas elimination, transient mass, heat transfer, and permeability of the refractory coating were incorporated into this model. A Computational Fluid Dynamic (CFD) code was developed based on the numerical technique of the SOLution Algorithm- Volume Of Fluid (SOLA- VOF) utilizing model, for the simulation and prediction of the fluid flow in the LFC process. In order to verify the computational results of the simulation, a thin plate of gray iron was poured into a transparentfoam mould. The mould filling process was recorded using a 16mm high-speed camera. Images were analysed frame by frame, in order to measuring foam depolymerization rate and the gap volume during mould filling. Comparison between the experimental method and the simulation results, for the LFC filling sequence, has shown a good agreement.
Attar E., Babaei R., Homayonifar P., Asgary K., Davami P.,
Volume 1, Issue 4 (Jul 2004)
Abstract
During mold filling, molten metal can only advance as quickly as the air inside thecavity is expelled. In this work an analytical model describing air flow is developed based on aincompressible flow theory. Air pressure has serious effects upon the filling behaviour such assurface profile and filling time. In this work a new mathematical model is proposed for calculationthe air pressure during the mold filling. A single phase computational fluid dynamic code based onthe SOLA-VOF algorithm used for prediction the fluid flow. Air discharged through the vents ismodelled by ideal gas assumption, conservation of mass equation and Bernoulli law. A newalgorithm was developed to interpolates the air pressure on the surface cell. The creation of airback pressure was correlated with sizes of vents and pouring basin height. In order to verify thecomputational results a series of experimental test was conducted. Comparison between theexperimental data and simulation results has shown a good agreement.
Yahosseini M.r.s., Simchi A., Varahram N., Davami P.,
Volume 2, Issue 1 (Oct 2005)
Abstract
In the present work, a model was proposed to predict the thermal history during rapid solidification (RS) of metal droplets in the gas atomization process. The classical theory of heterogeneous nucleation was based on Newtonian heat flow and enthalpy method. Solving the governing numerical equations by the finite difference method (FDM) gave up the opportunity of analyzing the temperature-time history of the droplets during cooling in the RS process. Here, cooling in the liquid state, nucleation and recalescence, segregated solidification, eutectic solidification and cooling in the solid state were considered. To verify the model, the gas atomization of Al-4.5% Cu alloy was studied and the results were compared with the Shukla's model [1]. Convincing agreement was obtained between the predicted undercoolings and the experimental results reported previously.
Babaei R., Shahinfar S., Homayonifar P., Dadashzadeh M., Davami P.,
Volume 3, Issue 3 (Jul 2006)
Abstract
In the present study a Finite Difference Method has been developed to model the transient incompressible turbulent free surface fluid flow. A single fluid has been selected for modeling of mold filling and The SOLA VOF 3D technique was modified to increase the accuracy of simulation of filling phenomena for shape castings. For modeling the turbulence phenomena k-e standard model was used. In order to achieve an accurate model, solving domain was discrete to three regions includes: laminar sub layer, boundary layer and internal region. This model was applied to experimental models such as a driven cavity, Campbell benchmark [1] and top filled cavity. The results show that the suggested model yield favorable predictions of turbulence flow and have a good consistency in comparing with experimental results.
