Showing 66 results for Mechanical
H. Jafarian, H. Miyamoto,
Volume 17, Issue 1 (3-2020)
Abstract
In the present work, accumulative roll bonding (ARB) was used as an effective method for processed of nano/ultrafine grained AA6063 alloy. Microstructural characteristics indicate considerable
grain refinement leading to an average grain size of less than 200 nm after 7 ARB cycles. Texture analysis showed that 1-cycle ARB formed a strong texture near Copper component ({112}<111>). However, texture transition appeared by increasing the number of ARB cycles and after 7-cycle of ARB, the texture was mainly developed close to Rotated Cube component ({100}<110>). The results originated from mechanical properties indicated a substantial increment in strength and microhardness besides a meaningful drop of ductility after 7 ARB cycles.
I. Kakaravada, A. Mahamani, V. Pandurangadu,
Volume 17, Issue 1 (3-2020)
Abstract
In the present investigation, A356-TiB2/TiC composites with a various weight fractions (0, 2.5, 5 and 7.5%) were synthesized through a K2TiF6-KBF4-Graphite (C) reaction system. Formation of TiB2 and TiC particulates and their distribution are confirmed by various characterization techniques. The tensile properties such as ultimate strength, yield strength, young's modulus and percentage of elongation in addition to their failure behavior of these composites were studied at ambiance and high temperatures (100, 200 and 3000C). The increment in the volume fraction of the composite raises the hardness and the enhancement of hardness was reported up to 49% at 7.5% reinforced composite due to the strengthening effect. The density and porosity of fabricated composites were investigated. The rise in volume fraction of reinforcement phase declines the density and increase the porosity of composites. Further, the ultimate strength, yield strength, young's modulus is declining by raising the temperature. Result analysis illustrates that the 7.5% reinforced composite retaining the ultimate strength up to 84.4% and the ductility is raised by 27% at 3000C. Yield strength and young's modulus are also retained 74.31% and 71.09% respectively at the similar material and experimental conditions. The fracture surface analysis of the composites illustrates that, the ductile nature of failure appearance microscopically with the formation of fine dimples and voids on fracture surface at elevated temperatures. Cleavage facets and tear crumples observation indicates the brittle kind of failure at the ambient temperature. Findings from the experimental study provide the tensile behavior of the composites at the regular working temperature of the automobile engine piston.
S. Mortezaei, H. Arabi, H. Seyedein, A. Momeny, M. Soltanalinezhad,
Volume 17, Issue 3 (9-2020)
Abstract
Dynamic Recrystallization (DRX) is one of the likely mechanisms for fine-graining in metals and alloys. The dynamic recrystallization (DRX) phenomena occurs in different thermo-mechanical processing (TMP) conditions for various metallic materials. DRX depends on various materials and thermo-mechanical parameters such as temperature, strain rate, strain, stress and initial microstructure. in the present study, the restoration mechanism of the 17-7PH stainless steel has been investigated using a hot compression test under different conditions of thermo-mechanical treatment. The microstructural characteristics and the behavior of the hot deformation of the under study steel are investigated using flow curves and microstructure images obtained from optical microscopy. The results show that the maximum and steady state stresses are significantly affected by the strain rate and the deformation temperature. So that, the flow stress increases with decrease in the deformation temperature and increase in the strain rate. Microstructural studies confirm the occurrence of DRX as a restoration mechanism in the microstructure for the two phases of austenite and ferrite.
B. Mirzakhani, Y. Payandeh, H. Talebi, M. Maleki,
Volume 17, Issue 3 (9-2020)
Abstract
In this paper, the effect of two-step precipitation hardening on the mechanical properties of Al-3.7Cu-1Mg was investigated. For this meaning, some specimens were subjected to the first step aging at 175, 190 and 205°C for 2 h, once the samples solution treated at 500°C. To have stable precipitates uniformly distributed in the microstructure and to reduce the heat treatment time, the second step was implied at 65°C. The tensile and hardness tests were performed at ambient temperature immediately after aging. The results indicated that depending on the first step temperature, the second aging time affects the alloy mechanical behavior in different aspects. A factor named SNMP introduced to determine the cycle giving the best mechanical properties. The strength and elongation increase 1.5 and 2 times respectively; compared to the values reported in the DIN EN 755-2 standard by performing the two-step aging cycle, consisting of the first-stage at 175°C and the second step at 65°C for 10 hours. Moreover, using the proposed two-step aging, the heat treatment time was reduced considerably compared to the conventional precipitation hardening process.
Reza Mirahmadi Babaheydari, Seyed Oveis Mirabootalebi, Gholam Hosein Akbari Fakhrabadi,
Volume 18, Issue 1 (3-2021)
Abstract
Cu-based alloys have a wide range of applications in the electronics industry, communications industry, welding industries, etc. Regarding the type and percentage of the second phase, changing in the alloying elements has a significant effect on the mechanical and electrical properties of copper composites. The aim of the present work is to synthesize, investigate, and compare the micro-structure, micro-hardness, and electrical properties of different Cu-based nanocomposites. For this purpose, Cu-Al, Cu-Al2O3, Cu-Cr, and Cu-Ti were fabricated via ball milling of copper with 1, 3, and 6 weight percentages. The vial speed was 350 rpm and the ball-to-powder weight ratio was kept at 15:1. The milling process was performed at different times in Argon. Next, the prepared composites were studied by scanning electron microscopy (SEM), X-ray diffraction (XRD), and dynamic light scattering (DLS). Based on XRD patterns, crystallite size, lattice strain, and lattice constant were calculated by Rietveld refinement using Maud software. The results show a decrease of crystallite size, and an increase of the internal strain and lattice constant by rising the alloying elements in all composites. Then, the produced powders compressed via the cold press and annealed at 650˚C. Finally; the micro-hardness and the electrical resistance of the manufactured tablets were measured. The results of these analyses show that micro-hardness is increased by enhancement of the reinforcement material, due to the rising of the work hardening. Cu-6wt%Ti with 312 Vickers and Cu-1wt%Al2O3 with 78 Vickers had the highest and lowest micro-hardness, respectively. Moreover, the results of the electrical resistance indicate a dramatic rise in the electrical resistance by increasing the amount of alloying material, which Cu-1wt%Al with 0.26 Ω had the highest electrical conductivity.
Mahdi Alishavandi, Mahnam Ebadi, Amir Hossein Kokabi,
Volume 18, Issue 2 (6-2021)
Abstract
Friction-Stir Processing (FSP) was applied on AA1050 Aluminum Alloy (AA) to find the highest mechanical properties among 28 combinations of the rotational and traverse speed (800-2000 rpm and 50-200 mm.min-1) and four different tool probe shapes (threaded, columnar, square and triangle). To this aim, the AA standard sheet went through a single pass of FSP. The 1600 rpm and 100 mm.min-1 with threaded tool probe was chosen as the best combination of rotational and traverse speed. Grain size at the Stirred Zone (SZ) was studied using Optical Microscopy (OM). The results showed that the SZ’s grain size was refined from 30 μm down to about 12 μm due to dynamic recrystallization during FSP. The processed sample exhibited improved hardness, yield stress, ultimate tensile strength, elongation up to 65, 80, 66, and 14%, respectively, compared to the annealed AA sample. Studying fractographic features by OM and field emission scanning electron microscope (FESEM) revealed a dominantly ductile fracture behavior.
Mojtaba Hosseini, Ali Allahverdi, Mohammad Jaafar Soltanian Fard,
Volume 19, Issue 1 (3-2022)
Abstract
The aim of the present research work is to evaluate the feasibility of processing and utilizing steel slag
in binary and ternary cement blends with limestone. The physical and microstructural properties of binary and
ternary composite cements produced by inter-grinding mixtures of ordinary Portland cement clinker, processed
steel slag and limestone in a laboratory ball mill with replacement levels varying from 0 wt.% to 30 wt.% were
studied. The effects of processed steel slag and limestone incorporation on density of dry cement mixes and water
consistency, setting time and volume stability of fresh and hardened cement pastes were investigated. Also,
density, water absorption, total open pore volume (%) and compressive strength of cement mortars were measured.
The mix with 15 wt.% limestone and 15 wt.% processed steel slag was selected as a typical ternary cement mix
for complementary studies including X-ray diffractometry, thermal gravimetry, Fourier-transform infrared
spectroscopy, and scanning electron microscopy analyses. The results show that removal of relatively high
metallic content of steel slag increases its grindability for mechanical activation and improves its hydraulic
properties effectively and makes it suitable for being recycled in cement industry. The results show that
mechanical activation of the cement mixes enhances the poor hydraulic activity of the processed steel slag and
compensates the strength loss to some extent. The physical and chemical properties of all studied composite
cement mixes comply with ASTM standard specifications, except the compressive strength of the cement mixes
at 28-days containing 20 wt.% or higher amounts of limestone ground to the relatively low Blaine specific surface
area of about 3000 cm2/g.
Ehsan Tarighati, Majid Tavoosi, Ali Ghasemi, Gholam Reza Gordani,
Volume 19, Issue 1 (3-2022)
Abstract
In the present study, the effects of boron on the structural and magnetic properties of AlCrFeNiMnSiBx high entropy alloys (HEAs) were investigated. In this regards, different percentages of boron element were added to the based composition and the samples were identified using X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM) methods. Based on results, the tendency of Si element to formation of silicide phases prevents from the stabilization of single FCC and BCC solid solution phases in AlCrFeNiMnSi alloy. The boron element has significant effects on destabilization of silicide phases and by increasing in the percentage of this element, the simple BCC solid solution phase has been dominate phase. Of course, boron has distractive effects on magnetic properties of prepared alloys and the saturation of magnetization of AlCrFeNiMnSiBx HEAs decrease from 29.8 emu/g to about 6 emu/g by increasing the boron content.
Behzad Pourghasemi, Vahid Abouei, Omid Bayat, Banafsheh Karbakhsh Ravari,
Volume 19, Issue 3 (9-2022)
Abstract
It has long been thought-provoking and challenging as well for researchers to design and produce a special low-modulus β titanium alloy such as Ti‐35Nb‐7Zr‐5Ta, representing optimal mechanical properties that is needed to successfully simulate bone tissue. In order to identify the key effects of processing pathways on the development of microstructure, Young’s modulus, and strength, a nominal Ti-35Nb-7Zr-5Ta alloy was made via casting, hot forging, homogenizing, cold rolling and finally annealing. Results from tensile test alongside microscopic and XRD analysis confirm the importance influence of processing method on fully β phase microstructure, low elastic modulus and high strength of the alloy. The specimen with post-deformation annealing at 500 °C demonstrated the Young’s modulus of 49.8 GPa, yield strength of 780 MPa and ultimate tensile strength of 890 MPa, all of which are incredibly close to that of bone, hence suitable for orthopedic implants. At temperature above 500 °C, a sharp fall was observed in the mechanical properties.
Sravanthi Gudikandula, Ambuj Sharma,
Volume 19, Issue 4 (12-2022)
Abstract
The lean duplex stainless steels (LDSS) have excellent features due to the microstructural phase
combination of austenite and ferrite grains. These steels have low Ni and Mo contents which can reduce the cost
and stabilize the austenite fraction in the microstructure. In recent years, welding is used to enhance the
microstructural behaviour of LDSS. In this paper, Gas tungsten arc welding (GTAW) was performed on LDSS
S32101 with different heat energy inputs and varying welding currents. The influence of heat inputs (0.85 and 1.3
kJ/mm) on welded samples was investigated to study the microstructural behaviour, phase balance, and mechanical
& corrosion performance. The microstructures studies were carried out using an optical microscope, scanning
electron microscope and X-ray diffraction. The effect of Heat input led to the significant microstructural evolution
in weld metals with high austenite reformation. The microstructure of weldments consisted of inter-granular
austenite (IGA), grain boundary austenite (GBA) and Widmanstatten austenite (WA). Important mechanical
properties such as tensile strength and micro-hardness were investigated to understand the performance of
weldments. The polarization method was used to understand the corrosion behaviour of weldment in a 3.5% NaCl
solution. The experimental results showed enhanced properties of welds that could be suitable for industrial
applications.
Mohammad Abankar, Hossein Arabi, Mohammad Taghi Salehi, Majid Abbasi,
Volume 20, Issue 1 (3-2023)
Abstract
The aims of this research were to evaluate the effects of different thermomechanical treatments on the microstructure and investigate some of the mechanical properties of a TWIP steel rich in Mn & Al. So, a block of a TWIP steel with nominal composition Fe-17.5Mn-1.36Al-0.8C was cast and then subjected to hot rolling followed by cold rolling and heat treatment. Cold rolling was performed before heat treatment in order to reduce the grain size and improve the tensile and fatigue properties. X-ray diffraction technique was used before and after the heat treatment to evaluate the possibility of any phase formation. No sign of martensitic transformation after cold deformation was observed. However, by increasing the amount of cold deformation, the number of mechanical twins and slip band increased resulted to an increase in hardness and strength. The best tensile and fatigue result were obtained after 47% thickness reduction and annealing at 715˚C for 10 min. Under these conditions, the mean grain size reduced from 138 to 9 μm resulted to an increase in yield strength from 395 to 510 MPa, and the fatigue life improvement from the mean life of 10200 for the cast sample to 21500 cycles for the treated sample, when these samples underwent fatigue tests at a stress range of 650 MPa and R=0. In addition, the diameter and depth of dimples in fracture surfaces decreased by reducing the grain size but the fracture mode was remained ductile and adequate plastic deformation occurred before failure.
Maryam Salehi, Milad Dadashi, S. Parsa Kashani Sani,
Volume 20, Issue 2 (6-2023)
Abstract
In the present study, bulk refined-structured Al 5083 alloy with high mechanical properties was successfully fabricated by hot consolidation process of nanostructured melt- spun flakes. The influence of cooling rate and pressing conditions on the microstructure and mechanical properties of the alloy were investigated using X-ray diffractometer (XRD), optical microscopy (OM), field emission scanning electron microscopy (FE-SEM), microhardness, and compression tests. Rapid solidification combined with the hot consolidation at T=753 K (480 °C) and P= 800 MPa for 20 min produced a bulk sample with the desirable bonding, good microhardness (184.2±12.4 HV), and high strength (273±8 MPa) combined with 7 pct. fracture strain. These amounts are 78.6±5.1 HV, 148 ±9 MPa and about 5 pct. for the as-cast sample. Microstructural refinement during the controlled consolidation of nanostructure rapidly- solidified flakes contributes to such high mechanical properties of the bulk sample.
Zahra Shamohammadi Ghahsareh, Sara Banijamali, Alireza Aghaei,
Volume 20, Issue 2 (6-2023)
Abstract
Various analysis techniques were used to investigate the effects of P2O5 on the crystallization, mechanical features, and chemical resistance of canasite-based glass-ceramics. The results showed that canasite-type crystals were the primary crystalline phase in the examined glass-ceramics subjected to the two-step heat treatment, while fluorapatite was the secondary crystalline phase in some specimens. The microstructural observations by field emission electron microscope indicated that the randomly oriented interlocked blade-like canasite crystals decreased with an increase in the P2O5 content of the parent glasses. Among the examined glass-ceramics, the Base-P2 composition (containing 2 weight ratios of P2O5 in the glass) showed the most promising mechanical features (flexural strength of 176 MPa and fracture toughness of 2.9 MPa.m1/2) and chemical resistance (solubility of 2568 µg/cm2). This glass-ceramic could be further considered as a core material for dental restorations.
Deepak Jagannathana, Hiriyannaiah Adarsha, Keshavamurthy Ramaiah, Ramkumar Prabhud,
Volume 20, Issue 3 (9-2023)
Abstract
Several extensive researches are being carried out in the field of 3D printing. Polymer matrices, such as High-Density Polyethylene (HDPE), are less explored in particular on the microstructure and mechanical properties of HDPE composites developed via Fused Deposition Modelling (FDM) process. Very scarce amount of works is devoted to study HDPE’s reinforced with carbon nano-tubes (CNT’s) . In the present work, we report on the mechanical properties of HDPE composites prepared via FDM process. Varying proportions of CNTs ( 0.5, 1, 1.5 and 2%) are used as reinforcements. It is found that increasing CNT content enhances impact and tensile strength, with HDPE/2.0%CNT outperforming pure HDPE by approximately 71.6% and 25.4%, respectively. HDPE/2.0%CNT composite also showed Young's modulus approximately 49.2% higher than pure HDPE. According to fracture analysis, pure HDPE failed near ductile, whereas composites failed brittle. CNTs occupy the free positions in the polymeric chains, and their tendency to restrict chain mobility causes HDPE to lose ductility and begin to behave brittle. The use of CNTs as reinforcement successfully improved the mechanical properties of HDPE.
Zahra Rezayi, Mostafa Mirjalili, Jalil Vahdati Khaki,
Volume 21, Issue 0 (3-2024)
Abstract
Celestite ore, the primary mineral for producing strontium compounds, particularly strontium carbonate, is processed using the black ash method, which involves carbothermic reduction, water leaching, and carbonation. This study aims to investigate the combined effect of mechanical activation and additional graphite on the recovery rate and purity of strontium carbonate. Celestite ore with a strontium sulfate content of 79% was obtained from the Dasht-e-Kavir mine. Acid washing with 10% hydrochloric acid significantly reduced carbonate impurities, resulting in a celestite purity of 96.9%. Mixtures of celestite and graphite with varying amounts of graphite were prepared with and without milling. The mixtures were roasted at 900 °C for 1 hour to form strontium sulfide, followed by hot water leaching. After filtration, sodium carbonate was added to the leachate containing SrS, resulting in the formation and precipitation of white strontium carbonate crystals. The results showed that the addition of graphite increased the recovery rate in unmilled specimens. However, the recovery rate decreased significantly when 1 and 10 hours of milling were applied in the presence of excess graphite. Conversely, in the absence of additional graphite, milling for 1 and 10 hours increased the strontium recovery rate to over 95%. Furthermore, the analysis of strontium carbonate obtained from the sample with the highest recovery rate showed a purity of over 99.9%.
Seyed Farzad Dehghaniyan, Shahriar Sharafi,
Volume 21, Issue 2 (6-2024)
Abstract
Mechanical alloying was employed to synthesize a nanostructured alloy with the chemical formula of (Fe80Ni20)1-xCrx (x= 0, 4). The microstructural and magnetic properties of the samples were investigated using scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive X-ray spectroscopy (EDS), and a vibrating sample magnetometer (VSM). Additionally, theoretical calculations were performed using density functional theory (DFT) under the generalized gradient approximation (GGA). Simulations have demonstrated that an appropriate quantity of chromium (Cr) can dissolve within the BCC-Fe (Ni) structure, resulting in a favorable enhancement of the magnetic moment of the lattice. The XRD results indicated that after 96 hours of milling, Fe (Ni) and Fe (Ni, Cr) with a body-centered cubic (BCC) structure were formed. With increasing milling time, the grain size decreased while the microstrain increased. The saturation magnetization (Ms) of Fe80Ni20 composition increased up to 32 hours of milling, but further milling (up to 96 h) resulted in a decrease in the saturation magnetization However, for the (Fe80Ni20)96Cr4 powders, milling up to 64 h caused a reduction in Ms. The coercivity (Hc) trend was different and increased with longer milling times (up to 96 h) for both compositions.
Padmanaban Ramasamy,
Volume 21, Issue 2 (6-2024)
Abstract
The present investigation delves into the friction stir welding of AA5052 and AZ31B alloys, examining the effects of three distinct parameter configurations. A face-centered central composite design, structured to incorporate full replications for comprehensive and reliable analysis, was employed. A pivotal element of this study is implementing an advanced deep neural network (DNN) model. Characterized by its varied activation functions, structural parameters, and training algorithms, this DNN model was adeptly configured to precisely predict the tensile strength and microhardness of the welded joints. This comprehensive examination also included a quantitative assessment of the parameter effects on joint microstructure and mechanical properties. Flawless welds with exemplary surface characteristics were attained through a meticulously optimized set of parameters: a tool rotation speed set at 825 rpm, a tool traverse speed of 15 mm/min, and a shoulder diameter of 18 mm. During the welding process, the formation of intermetallic compounds, specifically Al12Mg17 and Al3Mg2, was observed. An exceptionally refined grain size of 2.23 µm was observed in the stir zone, contributing to the joint's enhanced tensile strength, measured at 180 MPa. The hardness of the specimen fabricated at the high rotational speed is more elevated due to the brittle intermetallic compounds. The better mechanical properties are related to the reduction and distribution of intermetallic compounds formed in the interface zone.
Ramin Dehghani, Seyed Mojtaba Zebarjad,
Volume 21, Issue 3 (9-2024)
Abstract
Acrylic resins are one of the most important thermoplastic resins used in various industries due to their significant properties. However, they are inherently brittle and addition plasticizers to them is very common. In this study, role of both Polyethylene Glycol (PEG) and Triacetin on the mechanical properties of acrylic resin have been investigated. To do so tensile test, bending and wear tests have been performed. To achieve the optimal mixture of plasticizers, a tensile test has been carried out, and the best percentage of the mixture has been determined. Subsequently, bending and wear tests were conducted, which showed a significant increase in the bending strength of the acrylic resin after the addition of plasticizers. Furthermore, it was found that the abrasion mechanism of the resin was significantly altered compared to its pure state.
Majid Tavoosi,
Volume 21, Issue 3 (9-2024)
Abstract
The present study focuses on the phase and structural features of MnAl intermetallic compound during solid-state synthesis. In this regard, the milling process was done in differentMn50+xAl50-x (0<x<7.5)powder mixtures and the prepared samples were evaluated using X-ray diffractometer, scanning and transmission electron microscopy, differential thermal analysis and vibrating sample magnetometer. The results showed that the τ-MnAl magnetic phase with L10 structure could not be formed during the milling and low temperature annealing. During milling process, Al atoms dissolve in Mn network and a single β-Mn supersaturated solid solution (SSSS) form. The β-Mn (SSSS) phase is unstable and transforms into the icosahedral quasi-crystal as well as γ2-Al8Mn5 and β-Mn stable phases during subsequent annealing.
Tumelo Moloi, Thywill Cephas Dzogbewu, Maina Maringa, Amos Muiruri,
Volume 21, Issue 3 (9-2024)
Abstract
The stability of microstructure at high temperatures is necessary for many applications. This paper presents investigations on the effect of changes in temperature on the microstructures of additively manufactured Ti6Al4V(ELI) alloy, as a prelude to high temperature fatigue testing of the material. In the present study, a Direct Metal Laser Sintering (DMLS) EOSINT M290 was used to additively manufacture test samples. Produced samples were stress relieved and half of these were then annealed at high temperatures. The samples were then heated from room temperature to various temperatures, held there for three hours and thereafter, cooled slowly in the air to room temperature. During tensile testing, the specimens was heated up to the intended test temperature and held there for 30 minutes, and then tensile loads applied to the specimens till fracture. Metallographic samples were then prepared for examination of their microstructures both at the fracture surfaces and away from them. The obtained results showed that changes in temperature do have effects on the microstructure and mechanical properties of Ti6Al4V(ELI) alloy. It is concluded in the paper that changes in temperature will affect the fatigue properties of the alloy.
