Showing 84 results for Structure
Farid Lekmine, Hachemi Ben Temam, Elhachmi Temam,
Volume 18, Issue 3 (9-2021)
Abstract
Nickel phosphorus alloy coatings were prepared by electrodeposition route from sulfate electrolyte bath at various current densities. SEM studies reveal spherical grains covered the entire surface with uniform distribution. EDX results showed a linear increase of P content in the developed deposits with current density and therefore, enhancing the grains size and drop of the hardness values. XRD studies reveal monocrystalline orthorhombic alloys at a low amount of phosphorus (10.88 wt. %). Corrosion tests show that 1 A.dm-2 is the best applied current density giving the nobler Ecorr (-171.4 mV) and the lower icorr (4.64 µA/cm2).
Saeed G. Shabestari, Sahar Ashkvary, Farnaz Yavari,
Volume 18, Issue 3 (9-2021)
Abstract
The influence of melt superheating treatment on the solidification characteristics and microstructure of Al–20%Mg2Si in-situ composite has been investigated. The results revealed that melt superheating temperature has a significant effect on solidification parameters and morphology of primary Mg2Si particles. Solidification parameters acquired using cooling curve thermal analysis method, indicate that both nucleation temperature and nucleation undercooling of primary Mg2Si particles increase by increasing melt superheating temperature, while recalescence undercooling decrease under the same condition. Also, based on the microstructural evaluations, melt superheating treatment can refine primary Mg2Si particles and alter their morphology from dendritic shape to more spherical shape and the eutectic microstructure of a-Al + Mg2Si becomes finer and the distance between eutectic layers becomes smaller.
Tamilanban Thangaraju, Thirupandiyur Selvanambi Ravikumar, Sivaraman Kanthasamy,
Volume 18, Issue 4 (12-2021)
Abstract
The effect of pouring temperature while preparing Al SiC metal matrix composites, with additional benefits of magnesium and copper through stir casting technique were investigated. The composites were fabricated by mixing 12 wt% of SiC reinforcements, 4 wt% magnesium and 2 wt% copper into 6061 aluminium alloy melt at different pouring temperatures (630 ºC, 670 ºC and 710ºC). The addition of magnesium will enhance the wettability of the SiC particles with Al matrix and subsequently increase its interface bonding strength. The inclusion of copper has considerable improvement in strength and hardness of the composite. The microstructure and mechanical properties (tensile strength and hardness) of the Al MMC are evaluated with the corresponding processing parameter, specifically pouring temperature of the cast composite. The metallurgical characterization utilizing optical and scanning electron microscope were observed for the prepared composites. The coarse microstructure and homogenous distribution of alloying elements along with SiC particles were appeared within dendrite structures of the Al SiC composites. The SiC particles has effectively distributed and produced better bonding strength in composites prepared with 670ºC pouring temperature. Higher tensile strength and maximum hardness have occurred in composite at pouring temperature of 670ºC as compared to other composites. The mechanical properties were lower in composites prepared using lesser pouring temperature (630ºC) and significantly decreased for higher pouring temperature (710ºC) of the composites.
Ata Abdi, Mehrdad Aghaie-Khafri,
Volume 19, Issue 1 (3-2022)
Abstract
Hot Workability and Processing Map of High Gd Content Mg-Gd-Zn-Zr-Nd Alloy Hot deformation behavior of homogenized Mg-4Sn binary alloy was studied using compression tests at the temperature range of 300-500
and strain rates of 0.001-1s
-1. The material showed typical single peak flow behavior followed by a steady state flow as a plateau, which is more evident at the high value of Zener-Hollomon parameter. Constitutive analysis showed that in spite of the original Johnson-Cook (J-C), conventional strain compensated Arrhenius model based on Sellars-McTegart model has a reasonable agreement with the experimental data. Moreover, the well-known hyperbolic sine function fits the experimental data for predicting of the peak stress with a fair degree of accuracy.
Morteza Hadi, Omid Bayat, Hadi Karimi, Mohsen Sadeghi, Taghi Isfahani,
Volume 19, Issue 1 (3-2022)
Abstract
In this research, the effect of initial microstructure and solution treatment on rollability and crystallographic texture of a Cu-Mn-Ni-Sn alloy has been investigated. The initial tests indicated that the rolling of the alloy at different temperature conditions is not possible due to formation of second phases. Herein to eliminate the segregated phases, according to DTA analysis, proper temperature for solution treatment was selected as 750°C applied at different periods of time. The obtained results showed that after 15-hour solution treatment, the complete elimination of Sn, Mn, Ni, and Fe-rich phases can be achieved. Also, the peaks of XRD shifted to the higher angles indicating that the alloying elements are dissolved. Meanwhile, the intensity of the texture reduced and the dominant texture changed from Goss and Brass-texture to Copper-texture. Accordingly, the amount of maximum total reduction at the rolling process increased from 16.37 to 109.46 after solution treatment.
Parviz Parviz Mohamadian Samim, Arash Fattah-Alhosseini, Hassan Elmkhah, Omid Imantalab,
Volume 19, Issue 1 (3-2022)
Abstract
In this study, CrN/ZrN multilayer nanostructured coatings with different bilayers (10, 20, and 30) were created by the cathodic arc evaporation. The electrochemical behavior of samples was evaluated by polarization and impedance spectroscopy tests in the Ringer medium and the pin on disk test was used to investigate the tribological behavior of the samples. The results of measurements showed that the electrochemical and tribological behavior of the coatings depends on the number of bilayers and by rising the number of bilayers, the coating shows higher corrosion resistance and better tribological performance. Field emission scanning electron microscopy (FE-SEM) images of the specimens after exposure to the corrosion medium showed that the number of surface cavities were formed by the coating that had the highest number of bilayers comparing with other coatings were quite fewer in number and smaller in diameter. The results of the pin on disk test showed that by increasing the number of bilayers from 10 to 30, the coefficient of friction and wear rate decreased and the 30L coating showed better wear resistance.
Behzad Pourghasemi, Vahid Abouei, Omid Bayat, Banafsheh Karbakhsh Ravari,
Volume 19, Issue 3 (9-2022)
Abstract
It has long been thought-provoking and challenging as well for researchers to design and produce a special low-modulus β titanium alloy such as Ti‐35Nb‐7Zr‐5Ta, representing optimal mechanical properties that is needed to successfully simulate bone tissue. In order to identify the key effects of processing pathways on the development of microstructure, Young’s modulus, and strength, a nominal Ti-35Nb-7Zr-5Ta alloy was made via casting, hot forging, homogenizing, cold rolling and finally annealing. Results from tensile test alongside microscopic and XRD analysis confirm the importance influence of processing method on fully β phase microstructure, low elastic modulus and high strength of the alloy. The specimen with post-deformation annealing at 500 °C demonstrated the Young’s modulus of 49.8 GPa, yield strength of 780 MPa and ultimate tensile strength of 890 MPa, all of which are incredibly close to that of bone, hence suitable for orthopedic implants. At temperature above 500 °C, a sharp fall was observed in the mechanical properties.
Erfan Lotfi-Khojasteh, Hassan Elmkhah, Meisam Nouri, Omid Imantalab, Arash Fattah-Alhosseini,
Volume 19, Issue 4 (12-2022)
Abstract
This paper aims to study the tribological and electrochemical properties of the CrN/AlCrN nano-layer deposited on H13 tool steel. Arc physical technique was employed to deposit multilayer coating. X-ray diffraction technique, thermionic and field emission scanning electron microscopy and energy dispersive spectroscopy have been used to determine the characteristics of the samples. To study the samples' wear behavior, coating adhesion, and surface hardness, reciprocating wear test, Rockwell-C test, and microhardness Vickers tester were employed, respectively. The measured values of the coefficient of friction and the calculated wear rates showed that the CrN/AlCrN multilayer coating has a much higher wear resistance than the uncoated sample. The coefficient of the friction of the coated sample was 0.53 and that of the uncoated sample was 0.78. Moreover, the wear rate of the coated H13 steel was about 127 times lower than the bare H13 steel sample. The results obtained from electrochemical impedance spectroscopy and polarization tests demonstrated that the corrosion current density of the H13 steel sample was 8 μA/cm2 and that of the CrN/AlCrN multilayer-coated sample was 3 μA/cm2. In addition, the polarization resistance of the treated and the substrate specimens was estimated at 4.2 and 2.7 kΩ.cm2, respectively.
Mozhgan Hirbodjavan, Arash Fattah-Alhosseini, Hassan Elmkhah, Omid Imantalab,
Volume 19, Issue 4 (12-2022)
Abstract
The principal goal of this research is to produce a CrN/Cu multilayer coating and a CrN single-layer
coating and also compare their electrochemical and antibacterial behavior. In this investigation, the coatings were
applied to the stainless steel substrate by cathodic arc evaporation a sub-division of physical vapor deposition
(CAE-PVD). The present phases were characterized and the thickness of the coatings was measured using X-ray
diffraction (XRD) and field emission scanning electron microscopy (FE-SEM), respectively. Rockwell-C tester was
used to evaluate the adhesion quality. Also, to evaluate the mechanical properties of the coatings such as modulus
of elasticity and hardness, a nanoindentation test was used and the indentation effect and coating topography were
evaluated using atomic force microscopy (AFM). Studying the electrochemical behavior of the coatings was done
using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP) tests in Ringer's
solution. The results of EIS tests showed that the CrN coating had higher polarization resistance in comparison to
the CrN/Cu coating and an increasing trend of polarization resistance related to both coatings was identified by
rising the time of immersion. Also, using the PDP curves, the CrN and CrN/Cu coating current densities were
estimated at 1.835×10-8 and 2.088×10-8, respectively. The antibacterial activity of CrN and CrN/Cu coatings was
evaluated by the spot-inoculation method. The results of the antibacterial test indicated that compared to CrN
coating, CrN/Cu coating had a better impact on the control of the bacteria growth.
Sravanthi Gudikandula, Ambuj Sharma,
Volume 19, Issue 4 (12-2022)
Abstract
The lean duplex stainless steels (LDSS) have excellent features due to the microstructural phase
combination of austenite and ferrite grains. These steels have low Ni and Mo contents which can reduce the cost
and stabilize the austenite fraction in the microstructure. In recent years, welding is used to enhance the
microstructural behaviour of LDSS. In this paper, Gas tungsten arc welding (GTAW) was performed on LDSS
S32101 with different heat energy inputs and varying welding currents. The influence of heat inputs (0.85 and 1.3
kJ/mm) on welded samples was investigated to study the microstructural behaviour, phase balance, and mechanical
& corrosion performance. The microstructures studies were carried out using an optical microscope, scanning
electron microscope and X-ray diffraction. The effect of Heat input led to the significant microstructural evolution
in weld metals with high austenite reformation. The microstructure of weldments consisted of inter-granular
austenite (IGA), grain boundary austenite (GBA) and Widmanstatten austenite (WA). Important mechanical
properties such as tensile strength and micro-hardness were investigated to understand the performance of
weldments. The polarization method was used to understand the corrosion behaviour of weldment in a 3.5% NaCl
solution. The experimental results showed enhanced properties of welds that could be suitable for industrial
applications.
Sandeep Ramasamy Periasamy, Vaira Vignesh Ramalingam, Ajay Vijayakumar, Harieharran Senthilkumaran, Vyomateja Sajja, Padmanaban Ramasamy, Samuel Ratna Kumar Kumar Paul Sureshkumar ,
Volume 20, Issue 2 (6-2023)
Abstract
Novelty: Most of the open literature research has focused on the microstructural evolution and mechanical properties of AA2050 alloy. Also, a significant study discusses the corrosion behavior of AA2050 alloy based on immersion and electrochemical characteristics. The influence of heat treatment on the microstructure and mechanical properties of friction stir processed AA2050 alloy is scarcely discussed in the open literature. The hot salt corrosion characteristics of friction stir processed AA2050 seldom exists in the available literature. This study concentrates on microhardness, tensile strength, and corrosion properties of friction stir processed AA2050. Also, the work focuses on the influence of artificial aging on the microhardness, and tensile strength of the friction stir processed AA2050.
Mohammad Jafar Molaei,
Volume 20, Issue 2 (6-2023)
Abstract
The introduction of the 2D materials in recent years has resulted in an emerging type of the constructed structures called van der Waals heterostructures (vdWHs) that take advantage of the 2D materials in forming atomically thin components and devices. The vdWHs are constructed by the stacking of 2D materials by van der Waals interactions or edge covalent boning. The electron orbitals of the 2D layers in vdWHs extend to each other and influence the electronic band structures of the constituent layers. The tunable optical response over a wide range of the wavelengths (NIR to visible) can be obtained by assembling vdWHs through combining of the monolayers. By application of 2D layers in vdWHs, p-n heterojunctions without lattice mismatch can be formed. The photodiodes based on the van der Waals interactions could be considered as promising candidates for future optoelectronic devices. Furthermore, on-chip quantum optoelectronics can move to the next generation by using 2D materials in vdWHs. In this review, the vdWHs are introduced and their properties and applications in light-emitting diodes (LEDs) have been discussed. The vdWHs allow bandgap engineering, and hence, LEDs working in a range of the wavelengths can be realized. The applications of vdWHs in forming atomically thin components in optoelectronic devices and LEDs have been addressed.
Maryam Salehi, Milad Dadashi, S. Parsa Kashani Sani,
Volume 20, Issue 2 (6-2023)
Abstract
In the present study, bulk refined-structured Al 5083 alloy with high mechanical properties was successfully fabricated by hot consolidation process of nanostructured melt- spun flakes. The influence of cooling rate and pressing conditions on the microstructure and mechanical properties of the alloy were investigated using X-ray diffractometer (XRD), optical microscopy (OM), field emission scanning electron microscopy (FE-SEM), microhardness, and compression tests. Rapid solidification combined with the hot consolidation at T=753 K (480 °C) and P= 800 MPa for 20 min produced a bulk sample with the desirable bonding, good microhardness (184.2±12.4 HV), and high strength (273±8 MPa) combined with 7 pct. fracture strain. These amounts are 78.6±5.1 HV, 148 ±9 MPa and about 5 pct. for the as-cast sample. Microstructural refinement during the controlled consolidation of nanostructure rapidly- solidified flakes contributes to such high mechanical properties of the bulk sample.
Adeel Hassan,
Volume 20, Issue 4 (12-2023)
Abstract
Friction stir additive manufacturing (FSAM) is a variant of sheet lamination additive manufacturing used to produce large, near-net-shaped 3D parts. Unlike traditional friction stir lap welding, FSAM introduces a new plate to one that is already joined, with the effective area limited to the nugget zone. The present study focuses on exploring the microstructure and microhardness around the nugget zone in a five-plate AA 7075-T651 laminate synthesized at 1000 rpm and 35 mm/min. Microhardness increased vertically in the weldment NZ, reaching 143 HV in the top layer with 2.0 μm fine equiaxed grains. The grains on the advancing and retreating sides were coarser compared to the nugget zone. A W-shaped microhardness profile appeared across layer interfaces. These findings contribute significantly to advancing the FSAM technique, particularly in manufacturing multi-layered, multi-pass laminates.
Seyed Farzad Dehghaniyan, Shahriar Sharafi,
Volume 21, Issue 2 (6-2024)
Abstract
Mechanical alloying was employed to synthesize a nanostructured alloy with the chemical formula of (Fe80Ni20)1-xCrx (x= 0, 4). The microstructural and magnetic properties of the samples were investigated using scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive X-ray spectroscopy (EDS), and a vibrating sample magnetometer (VSM). Additionally, theoretical calculations were performed using density functional theory (DFT) under the generalized gradient approximation (GGA). Simulations have demonstrated that an appropriate quantity of chromium (Cr) can dissolve within the BCC-Fe (Ni) structure, resulting in a favorable enhancement of the magnetic moment of the lattice. The XRD results indicated that after 96 hours of milling, Fe (Ni) and Fe (Ni, Cr) with a body-centered cubic (BCC) structure were formed. With increasing milling time, the grain size decreased while the microstrain increased. The saturation magnetization (Ms) of Fe80Ni20 composition increased up to 32 hours of milling, but further milling (up to 96 h) resulted in a decrease in the saturation magnetization However, for the (Fe80Ni20)96Cr4 powders, milling up to 64 h caused a reduction in Ms. The coercivity (Hc) trend was different and increased with longer milling times (up to 96 h) for both compositions.
Fathi Brioua, Chouaib Daoudi,
Volume 21, Issue 2 (6-2024)
Abstract
We have modeled theoretical incident photon-to-current electricity (IPCE) action spectra of poly(3-hexylthiophene) (P3HT) and [6,6]-Phenyl C61 butyric acid methyl ester active layer bulk-heterojunction. By the two-dimensional optical model of a multilayer system based on the structure of Glass substrate / SiO2 /ITO/ PEDOT: PSS /P3HT: PCBM(1:1)/Ca/Al, the optical responses of the device have been computed for different photoactive layer and Ca layer thicknesses to found an optimal structure which allows obtaining the maximum absorption localized in the active layer and high device performance. The electric field intensity, energy dissipation, generation rate, and IPCE have been computed to enhance the device's performance. The finite element method executes the simulation under an incident intensity of 100 mW/cm2 of the 1.5 AM illumination. It was found that the optimum structure is achieved by a 180 nm photoactive layer and 5 nm Ca layer thicknesses.
Alireza Zibanejad-Rad, Ali Alizadeh, Seyyed Mehdi Abbasi,
Volume 21, Issue 2 (6-2024)
Abstract
Pressureless sintering was employed at 1400 °C to synthesize Ti matrix composites (TMCs) reinforced with in-situ TiB and TiC reinforcements using TiB2 and B4C initial reinforcements. The microstructure and wear behavior of the synthesized composites were evaluated and compared and the results showed that B4C caused the formation of TiB-TiC in-situ hybrid reinforcements in the Ti matrix. Also, TiB was in the form of blades/needles and whiskers, and TiC was almost equiaxed. Moreover, the volume fraction of the in-situ formed reinforcement using B4C was much higher than that formed using TiB2. In addition, although the hardness of the B4C-synthesized composites was higher, the composite synthesized using 3 wt.% TiB2 exhibited the highest hardness (425 HV). The wear test results showed that the sample synthesized using 3 wt.% TiB2 showed the lowest wear rate at 50 N, mainly because of its higher hardness. The dominant wear mechanism in the samples synthesized using 3 wt.% B4C was abrasive and delamination at 50 N and 100 N, respectively while in the samples synthesized 3 wt.% TiB2, a combination of delamination and adhesive wear and adhesive wear was ruling, respectively.
Ahad Saeidi, Sara Banijamali, Mojgan Heydari,
Volume 21, Issue 2 (6-2024)
Abstract
This study explores the fabrication, structural analysis, and cytocompatibility of cobalt-doped bioactive glass scaffolds for potential applications in bone tissue engineering. A specific glass composition modified from Hench's original formulation was melted, quenched, and ground to an average particle size of 10 μm. The resulting amorphous powder underwent controlled sintering to form green bodies and was extensively characterized using simultaneous differential thermal analysis (DTA), Raman spectroscopy, and Fourier Transform Infrared analysis (FTIR). After mixing with a resin and a dispersant, the composite was used in digital light processing (DLP) 3D printing to construct scaffolds with interconnected macropores. Thermal post-treatment of 3D printed scaffolds, including debinding (Removing the binder that used for shaping) and sintering, was optimized based on thermogravimetric analysis (TG) and the microstructure was examined using FE-SEM and XRD. In vitro bioactivity was assessed by immersion in simulated body fluid (SBF), while cytocompatibility with MC3T3 cells was evaluated through SEM following a series of ethanol dehydrations. The study validates the fabrication of bioactive glass scaffolds with recognized structural and morphological properties, establishing the effects of cobalt doping on glass behavior and its implications for tissue engineering scaffolds. Results show, Low cobalt levels modify the glass network and reduce its Tg to 529 oC, while higher concentrations enhance the structure in point of its connectivity. XRD results shows all prepared glasses are amorphous nature, and DTA suggests a concentration-dependent Tg relationship. Spectroscopy indicates potential Si-O-Co bonding and effects on SiO2 polymerization. Cobalt's nucleating role promotes crystalline phases, enhancing bioactivity seen in rapid CHA layer formation in SBF, advancing the prospects for bone tissue engineering materials.
Tumelo Moloi, Thywill Cephas Dzogbewu, Maina Maringa, Amos Muiruri,
Volume 21, Issue 3 (9-2024)
Abstract
The stability of microstructure at high temperatures is necessary for many applications. This paper presents investigations on the effect of changes in temperature on the microstructures of additively manufactured Ti6Al4V(ELI) alloy, as a prelude to high temperature fatigue testing of the material. In the present study, a Direct Metal Laser Sintering (DMLS) EOSINT M290 was used to additively manufacture test samples. Produced samples were stress relieved and half of these were then annealed at high temperatures. The samples were then heated from room temperature to various temperatures, held there for three hours and thereafter, cooled slowly in the air to room temperature. During tensile testing, the specimens was heated up to the intended test temperature and held there for 30 minutes, and then tensile loads applied to the specimens till fracture. Metallographic samples were then prepared for examination of their microstructures both at the fracture surfaces and away from them. The obtained results showed that changes in temperature do have effects on the microstructure and mechanical properties of Ti6Al4V(ELI) alloy. It is concluded in the paper that changes in temperature will affect the fatigue properties of the alloy.
Ahmad Ostovari Moghaddam, Olga Zaitseva, Sergey Uporov, Rahele Fereidonnejad, Dmitry Mikhailov, Nataliya Shaburova, Evgeny Trofimov,
Volume 21, Issue 3 (9-2024)
Abstract
High entropy intermetallic compounds (HEICs) are an interesting class of materials combining the properties of multicomponent solid solutions and the ordered superlattices in a single material. In this work, microstructural and magnetic properties of (CoCuFeMnNi)Al, (CoCuFeMnNi)Zn3, (FeCoMnNiCr)3Sn2, (FeCoNiMn)3Sn2 and Cu3(InSnSbGaGe) HEICs fabricated by induction melting are studied. The magnetic properties of the HEICs was determined mainly by the nature of the magnetic momentum of the constituent elements. (CoCuFeMnNi)Al and (CoCuFeMnNi)Zn3 displayed ferromagnetic behavior at 5 K, while indicated linear dependency of magnetization vs. magnetic (i.e. paramagnetic or antiferromagnetic state) at 300 K. The magnetization of (FeCoMnNiCr)3Sn2, (FeCoNiMn)3Sn2 and Cu3(InSnSbGaGe) HEICs at 300 K exhibited a nearly linear dependency to magnetic field. Among all the investigated samples, (CoCuFeMnNi)Al exhibited the best magnetic properties with a saturation magnetization of about Ms = 6.5 emu/g and a coercivity of about Hc = 100 Oe.
