Showing 25 results for Casting
Tamilanban Thangaraju, Thirupandiyur Selvanambi Ravikumar, Sivaraman Kanthasamy,
Volume 18, Issue 4 (12-2021)
Abstract
The effect of pouring temperature while preparing Al SiC metal matrix composites, with additional benefits of magnesium and copper through stir casting technique were investigated. The composites were fabricated by mixing 12 wt% of SiC reinforcements, 4 wt% magnesium and 2 wt% copper into 6061 aluminium alloy melt at different pouring temperatures (630 ºC, 670 ºC and 710ºC). The addition of magnesium will enhance the wettability of the SiC particles with Al matrix and subsequently increase its interface bonding strength. The inclusion of copper has considerable improvement in strength and hardness of the composite. The microstructure and mechanical properties (tensile strength and hardness) of the Al MMC are evaluated with the corresponding processing parameter, specifically pouring temperature of the cast composite. The metallurgical characterization utilizing optical and scanning electron microscope were observed for the prepared composites. The coarse microstructure and homogenous distribution of alloying elements along with SiC particles were appeared within dendrite structures of the Al SiC composites. The SiC particles has effectively distributed and produced better bonding strength in composites prepared with 670ºC pouring temperature. Higher tensile strength and maximum hardness have occurred in composite at pouring temperature of 670ºC as compared to other composites. The mechanical properties were lower in composites prepared using lesser pouring temperature (630ºC) and significantly decreased for higher pouring temperature (710ºC) of the composites.
Mohammad Alipour,
Volume 20, Issue 2 (6-2023)
Abstract
This study was undertaken to investigate the influence of graphene nano sheets on the structural characteristics and dry sliding wear behaviour of Al-5Cu-1Mg aluminium alloy. The optimum amount of GNPs for proper grain refining was selected as 0.5 wt.%. T6 heat treatment was applied for all specimens before wear testing. Significant improvements in wear properties were obtained with the addition of GNPs combined with T6 heat treatment. Dry sliding wear performance of the alloy was examined in normal atmospheric conditions. The experimental results showed that the T6 heat treatment considerably improved the resistance of Al-5Cu-1Mg aluminium alloy to the dry sliding wear. The results showed that dry sliding wear performance of without T6 microstructure specimens was a lower value than that of with T6 specimens.
Elham Ghasemi, Majid Tavoosi, Ali Ghasemi, Mohammad Loghman Estarki,
Volume 20, Issue 2 (6-2023)
Abstract
In the present study, the structural and magnetic characteristics of Fe-Co-Cr system, with 28 at. % of Cr content, during casting, solutioning and thermo-magnetic treatment has been investigated. Based on results, the formation of single α-phase solid solution in the Fe72-xCoxCr28 (10The Co content had negligible effects on magnetic characteristics of Fe62Co10Cr28, Fe60Co12Cr28 and Fe58Co14Cr28 alloys. Fe72-xCoxCr28 (10 with a constant Cr content of about 28 at. %, were outside the miscibility gap in the equilibrium phase diagram, and therefore TMT had no effect on the final magnetic properties.
Mohammad Porhonar, Yazdan Shajari, Seyed Hossein Razavi, Zahra-Sadat Seyedraoufi,
Volume 20, Issue 3 (9-2023)
Abstract
In this research, after pressing in a cylindrical mold, the AA 7075 alloy swarf was melted and cast in a wet sand mold. After rolling and cutting, sheets with two different thicknesses of 6 and 20 mm were obtained. The sheets after homogenization were solutionized at 485°C for 30 and 90 minutes, respectively, due to differences in thickness and thermal gradients. The solutionized samples were quenched in 3 polymer solutions containing 10, 30, and 50% Poly Alekylene Glycol. The results showed that melting, casting, rolling, and heat treatment of AA7075 alloy swarf similar properties to this alloy is achievable. Microstructural studies by optical microscopes (OM), Field Emission Scanning Electron Microscopy (FESEM), and X-ray diffraction (XRD) showed that by increasing the quenching rate after the solutionizing process, precipitation increases during aging. The tensile test results indicated that as the quench rate and internal energy increase, the diffusion driving force would increase the precipitation of alloying elements. Hence, this leads to an increase in hardness and reduction of its strain after aging.
Israa Khahtan Sabree, Batool Abd Aladel Jabar,
Volume 20, Issue 3 (9-2023)
Abstract
Abstract. Hydroxyapatite (HA) scaffold is commonly used in the applications of bone tissue engineering due to its bioactivity and equivalent chemical composition to the inorganic constituents of human bone. The present study focused on the fabrication of porous 3D hydroxyapatite scaffold which was modified by polymer coating as a successful strategy to improve the mechanical properties. A 3D porous hydroxyapatite scaffolds were fabricated by gel-casting method by using freshly extracted egg yolk (EY) with (50 and 60)wt% of HA powder. To enhance the mechanical properties, composite PVA/ HA scaffolds were produced by using dip coating in Polyvinyl alcohol (PVA). Fourier transform infrared spectroscopy (FTIR) was used to recognize the functional group associated with the hydroxyapatite scaffolds before and after PVA coating. The physical (density and porosity) and mechanical (compressive strength and elastic modulus) properties were investigated before and after coating. SEM was used to inspect the surface morphology and pore modification of the scaffolds. Wettability was determined by using a water contact angle to analyze the scaffold hydrophobicity. Surface roughness was studied by atomic force microscopy (AFM). It was revealed that the scaffold porosity decreased with increase solid loading of HA powder in the gel and after PVA coating. The findings showed that PVA coating improved mechanical strength of scaffold to be double by covering the small pores and filling microcracks sited on the scaffold strut surfaces, inducing a crack bridging mechanism. The scaffolds’ strength was in the range of trabecular bone strength. This indicates non-load bearing applications.
