Showing 100 results for Alloy
A. Kermanpur, H. Ebrahimiyan, A. Heydari, D. Heydari, M. Bahmani,
Volume 14, Issue 4 (12-2017)
Abstract
Formation of stray grain defects particularly around re-entrant features of the turbine blade airfoils is one of the major problems in directional and single crystal solidification processes. In this work, directional solidification tests of the GTD-111 Ni-based superalloy were conducted at different withdrawal velocities of 3, 6 and 9 mm.min-1 using various stepped cylindrical and cubic designs. The process was also simulated using ProCAST finite element solver to characterize the crystal orientations. The phase transformation temperatures of the superalloy were estimated by the differential scanning calorimetry test. A process map was developed to predict the formation of stray grains in the platform regions of the stepped cylindrical and cubic specimens using the experimentally-validated simulation model. The process map shows critical values of the platform size, withdrawal velocity and initial sample size for the stray grain formation. The withdrawal velocity, platform size and initial sample size all had an inverse effect on the formation of stray grains.
M. Alvand, M. Naseri, E. Borhani, H. Abdollah-Pour,
Volume 15, Issue 1 (3-2018)
Abstract
Friction stir welding (FSW) is a promising technique to join aluminum alloys without having problems encountered during fusion welding processes. In the present work, the evolution of microstructure and texture in friction stir welded thin AA2024 aluminum alloy are examined by electron backscattered diffraction (EBSD) technique. The sheets with 0.8 mm thickness were successfully welded by friction stir welding at the tool rotational speeds of 500, 750, and 1000 rpm with a constant traverse speed of 160 mm/min. EBSD revealed that stir zones exhibited equiaxed recrystallized grains and the grain size increased with increasing the tool rotation rate. The fraction of high angle grain boundaries and mean misorientation angle of the boundaries in the FSW joints at 500 rpm were 63.6% and 24.96°, respectively, which were higher than those of the sample welded at 1000 rpm (53.6% and 17.37°). Crystallographic texture results indicated that the Cube {001}<100> and S {123}<634> textures in base metal gradually transformed in to Copper {112}<111> shear texture. It was found that with increasing the tool rotation rate, the intensity of Cube {001}<100>, Y {111}<112>, S {123}<634>, and Dillamore {4 4 11}<11 11 8> texture orientations increased and the intensity of Brass {011}<211> texture orientation decreased.
P.k. Jayashree, Sh. Raviraj, S.s. Sharma, G. Shankar,
Volume 15, Issue 2 (6-2018)
Abstract
CoHErrelation between weldability and improvement in properties is a key issue in materials science research. The objective of this work is to optimize the process parameters viz., aging temperature, aging time, solutionizing time, to enhance the hardness of Al6061 alloy. Hence, the present paper deals with hardness study of Tungsten Inert Gas welded 6061 aluminium alloy after age hardening under three different aging temperatures, aging time and solutionizing time using Taguchi’s L9 Orthogonal array. Finally, a second order model has been generated for hardness using Response Surface Methodology with 20 runs for full design. The predicted and experimental results are in good agreement.
S. Akbarzadeh, S.r. Allahkaram, S. Mahdavi,
Volume 15, Issue 2 (6-2018)
Abstract
Tin-Zinc alloy coatings have many applications because of their unique properties such as corrosion resistance, solderability and flexibility. In this study, the effect of current density, temperature and pH on chemical composition, cathodic current efficiency, morphology and structures of the coatings was investigated. The results illustrated that, at low current densities (<0.5 mA/cm2), the coatings were relatively pure tin, but Zn content increased with enhancing the current density. At higher currents a relatively pure Zn film was obtained. Temperature and pH also affected chemical composition of the alloy films. Zn content of the coatings was decreased by increasing the temperature, while its variation with pH had ascending-descending trend. Morphological investigation of the coatings revealed that increasing Zn content of deposits led to porous, rough and fine grained films.
B. Sharif, H. Saghafian, H. Razavi,
Volume 15, Issue 2 (6-2018)
Abstract
In the present research, thixoforming route was carried out in order to enhance the microstructural features of LM28 piston alloy. Typical microstructure of this alloy was composed of coarse, polygonal primary silicon particles, eutectic matrix and intermetallic phases. Thermal analysis was carried out to study the solidification path of the base alloy and determine the major arrest temperatures of metallurgical reactions. Continuous and iso-thermal mechanical stirring were utilized to produce non-dendritic LM28 alloy feedstock for further processing. The rheocast samples were subjected to a rotation speed of 450 rpm. The slugs machined from the solidified rheocast specimens were heated in the mushy zone temperature and then were thixoformed via a laboratory press. The thixoformed specimens show a relatively homogenous microstructure and present no evidence of porosities. Fine, blocky primary silicon and Fe-rich intermetallic particles were uniformly distributed in the matrix of LM28 alloy. Optical microscope and scanning electron microscope linked with EDX were used to investigate the microstructure of specimens
R. Jafari, Sh. Mirdamadi, Sh. Kheirandish, H. Guim,
Volume 15, Issue 3 (9-2018)
Abstract
In this research, the objective was to investigate the stabilized retained austenite in the microstructure resulting from the Q&P heat treatment since the primary goal in Q&P is to create a microstructure consists of stabilized retained austenite and martensite. For this purpose, a low-alloy steel with 0.4wt. % carbon was treated by quench and partitioning (Q&P) process. The Q&P was conducted at different quench temperatures to obtain a considerable amount of retained austenite, while partitioning temperature and time were kept constant. Through analysis of the XRD profiles, volume percent, carbon concentration, and lattice parameters of retained austenite and martensite were calculated. At quench temperature equal to 160°C, 12vol.% austenite was stabilized to the room temperature, which was the highest amount achieved. The microstructural observations carried out on selected samples, revealed that retained austenite has a nanoscale particle size, about 200nm. Distinguishing retained austenite in the SEM micrographs became possible by utilizing SE2 signals via the difference in phases contrast. Two types of morphology, film-like and blocky type, were identified by means of TEM and TKD and a schematic model was proposed in order to explain these morphologies
S. Gholami Shiri, Y. Palizdar, . A. Jenabali Jahromi, Eduardo F. de Monlevade,
Volume 15, Issue 3 (9-2018)
Abstract
The relation between microstructure and the fracture mechanisms of δ-TRIP steel with different Nb-content has been investigated using complementary methods of light microscopy, SEM, EDS, EBSD, X-ray phase analysis and tensile test. The results revealed a close dependency between the presences of constitutive phases i.e. ferrite, bainite, retained austenite and martensite and the mode and characteristics of fracture. All samples revealed almost different fractography pattern which could be associated to the effect of Nb microalloying element. The different fractography patterns were consisted of dimple rupture, riverside and Wallner lines pattern. The proportion of the cleavage fracture in comparison of dimple rapture increased by increasing the Nb-content due to the increase of primary martensite in the microstructure.
M. Fallah Tafti, M. Sedighi, R. Hashemi,
Volume 15, Issue 4 (12-2018)
Abstract
In this study, the microstructural variations, mechanical properties and forming limit diagrams (FLD) of Al 2024 aluminum alloy sheet with the thickness of 0.81mm are investigated during natural ageing (T4) treatment. The most formability in Al 2024 can be achieved just after solution treatment, and it is better to perform the forming process, on this aluminum alloy sheet, in this condition. However, in industrial applications, there is usually a postponement for some hours after solution treatment to begin the forming process that it means the forming process should be done at the natural ageing condition. This condition decreases the formability of Al 2024 sheets. To monitor the properties variations in natural ageing condition, FLDs are determined after specific times (e.g., 0.5, 1.5, 4 and 24 hours). The variations in micro-hardness, yield strength, ultimate tensile strength and elongation at break are observed with changing the ageing time. The scanning electron microscope (SEM) investigations illustrated that density and size of precipitates are changed with ageing time. Moreover, the Nakazima test is utilized to study the forming limits considering the natural ageing condition. Results show by increasing the ageing time, up to 4hr, the majority of properties variations could be seen, and from 4hr to 24hr, the variations are changed slower.
A. Khakzadshahandashti, N. Varahram, P. Davami, M. Pirmohammadi,
Volume 16, Issue 3 (9-2019)
Abstract
The combined influence of both melt filtration and cooling rate on the microstructure features and mechanical properties of A356 cast alloy was studied. A step casting model with five different thicknesses was used to obtain different cooling rates. The effect of melt filtration was studied by using of 10 and 20 ppi ceramic foam filters in the runner. Results showed that secondary dendrite arm spacing decreased from 80 μm to 34 μm with increasing cooling rate. Use of ceramic foam filters in the runner led to the reduction of melt velocity and surface turbulence, which prevented incorporation of oxide films and air in the melt, and consequently had an overall beneficial effect on the quality of the castings. A matrix index, which is the representative of both SDAS and microporosity content, was defined to consider the simultaneous effect of melt filtration and cooling rates on UTS variations. Also, the fracture surface study of test bars cast using 10 and 20 ppi ceramic foam filters showed features associated with ductile fracture.
M. Hoghooghi, O. Jafari, S. Amani, G. Faraji, K. Abrinia,
Volume 16, Issue 4 (12-2019)
Abstract
Spread extrusion is a capable method to produce different samples with a wider cross-section from the smaller billets in a single processing pass. In this study, dish-shaped samples are successfully produced from the as-cast cylindrical AM60 magnesium alloy at 300 °C, the mechanical properties and microstructural changes of the final specimens are precisely evaluated. Due to the high amount of plastic strain, which is applied to the initial billet during the material flow in the expansion process, grain refinement occurred as a result of recrystallization and subsequently good mechanical properties achieved. Therefore, mean grain size reduced from 160 µm to 14 µm and initial equiaxed grains changed to the elongated ones surrounded by fine grains. Also, microhardness measurements indicate that hardness increased from 51 Hv to 70 Hv. Some fluctuations were also observed in the hardness profile of the sample which was mainly related to the bimodal structure of the final microstructure. Good mechanical properties, fine microstructure, and also the ability to produce samples with higher cross-section make the spread extrusion process a promising type of extrusion.
M. Sadeghi, M. Hadi, O. Bayat, H. Karimi,
Volume 17, Issue 1 (3-2020)
Abstract
In this paper a constitutive equation was considered for the isothermal hot compression test of the Mn-Ni-Cr alloy. The hot compression test was performed in the strain rate range of 0.001-0.1 s-1 and deformation temperature was varied from 700 to 900 °C. A considerable reduction in flow stress was observed regardless of the strain rate when temperature was increased from 700 to 750 °C. DTA and XRD evaluation revealed that the removal of Mn3Cr phase and formation of the single solid solution phase were the reason for the flow stress reduction. At the low deformation temperature (700°C) and the high strain rate (0.1 s-1), a partially recrystallized microstructure was observed; this was such that with increasing the temperature and decreasing the strain rate, a recrystallized microstructure was completed. Also, the relationships between flow stress, strain rate and deformation temperature were addressed by the Zener-Holloman parameter in the exponent type with the hot deformation activation energy of 301.07 KJ/mol. Finally, the constitutive equation was proposed for predicting the flow stress at various strain rates and temperatures.
M. Ghasemian Safaei, Dr. S. Rastegari, R. Latifi,
Volume 17, Issue 2 (6-2020)
Abstract
In this study, Si-modified aluminide coating on nickel-base superalloy IN-738LC was prepared using a pack cementation method with various powder compositions at 1050 °C for 6 h. The cyclic oxidation test was conducted at 1000 °C followed by cooling at room temperature for 200 h and 20 cycles. The effect of powder composition and the way of cooling on the coatings microstructure and oxidation behavior were studied. Investigations carried out using a scanning electron microscope (SEM), EDS analysis, and XRD. Microstructural observations revealed that the coating thickness of 293 and 274 µm was achieved in the case of using pure Al and Si powder and alloyed Al-20wt.%Si one in the packed mixture, respectively. It was also found that utilizing pure Al and Si powder with NH4Cl as an activator in the pack led to the formation of silicide coating, owing to the higher diffusion of Si, which showed superior cyclic oxidation performance.
R. Niazi, E. Tohidlou, H. Khosravi,
Volume 17, Issue 3 (9-2020)
Abstract
The effects of erbium (Er) addition at various weight percentages (0-0.6 wt.% at an interval of 0.2) on the microstructural characteristics, tensile response and
wear properties of as-cast Al-7.5Si-0.5Mg alloy were evaluated. The microstructure of samples was examined by X-ray diffraction, optical microscopy and scanning electron microscopy. The obtained results demonstrated that the incorporation of erbium obviously decreased the α-Al grain size and eutectic Si, and altered the Si morphology from plate to semi-globular. Further addition of erbium (> 0.2 wt.%) did not alter the eutectic morphology and size. Moreover, the Al
3Er phase was also observed in the eutectic region after modification. Out of the erbium contents used, 0.2 wt.% erbium showed the best influence on the tensile and wear properties. Compared with those of unmodified specimen, the values of ultimate tensile strength and elongation were enhanced by 31% and 39%, respectively with the introduction of 0.2 wt.% erbium. Additionally, a remarkable enhancement in the wear properties was observed with the addition of 0.2 wt.% erbium.
B. Mirzakhani, Y. Payandeh, H. Talebi, M. Maleki,
Volume 17, Issue 3 (9-2020)
Abstract
In this paper, the effect of two-step precipitation hardening on the mechanical properties of Al-3.7Cu-1Mg was investigated. For this meaning, some specimens were subjected to the first step aging at 175, 190 and 205°C for 2 h, once the samples solution treated at 500°C. To have stable precipitates uniformly distributed in the microstructure and to reduce the heat treatment time, the second step was implied at 65°C. The tensile and hardness tests were performed at ambient temperature immediately after aging. The results indicated that depending on the first step temperature, the second aging time affects the alloy mechanical behavior in different aspects. A factor named SNMP introduced to determine the cycle giving the best mechanical properties. The strength and elongation increase 1.5 and 2 times respectively; compared to the values reported in the DIN EN 755-2 standard by performing the two-step aging cycle, consisting of the first-stage at 175°C and the second step at 65°C for 10 hours. Moreover, using the proposed two-step aging, the heat treatment time was reduced considerably compared to the conventional precipitation hardening process.
M. Hamdi, H. Saghafian Larijani, S. G. Shabestari, N. Rahbari,
Volume 17, Issue 3 (9-2020)
Abstract
Aluminum matrix composites are candidate materials for aerospace and automotive industries owing to their specific properties such as high elastic modulus (E), improved strength and low wear rate. The effect of thixoforming process on the wear behavior of an Al-Mg2Si composite was studied in this paper. During applying thixoforming process, casting defects such as macrosegration, shrinkage and porosity are being effectively reduced. These advantages are sufficient to attract more exploration works of thixoforming operation. Thermal analysis of the composite, as-cast microstructure, wear surface and subsurface area of the thixoformed alloy were investigated. Wear behavior of the specimens were examined using a pin-on-disk machine based on ASTM-G99, at the applied loads of 25, 50 and 75 N and the constant sliding velocity of 0.25m/s. The worn surfaces and subsurfaces were examined by scanning electron microscopy (SEM). The experimental results indicated that the thixoformed specimens exhibited superior wear resistance than the as-cast alloy. Moreover, the dominant wear mechanism is an adhesive wear followed by the formation of a mechanical mixed layer (MML). However, a severer wear regime occurs in the as cast specimens compared with the thixoformed ones
E. Abbasi, K. Dehghani, T. Niendorf, S. V. Sajadifar,
Volume 17, Issue 4 (12-2020)
Abstract
The effect of cooling rate after annealing at 900 °C on the microstructure and hardness of high entropy alloys was investigated using two typical samples with the chemical composition of Co16Cr14.5Fe29Mn11.5Ni29 and Co11.5Cr7Fe27Mn27Ni27(Nb0.08C0.5) (at%). The microstructural characterisation and hardness measurements were carried out by optical microscopy, scanning electron microscopy, wavelength-dispersive X-ray spectroscopy, electron back scattered diffraction, X-ray diffraction technique and Vickers hardness testing. A face centred cubic crystal structure matrix was observed in both alloys before and after annealing and regardless of cooling conditions. SEM analyses revealed an extensive precipitation in Co11.5Cr7Fe27Mn27Ni27(Nb0.08C0.5) alloy after annealing. It was also found that air/furnace cooling can enhance grain growth-coarsening just in Co16Cr14.5Fe29Mn11.5Ni29. However, the hardness results generally showed insignificant hardness variations in both alloys after water-quenching, air-cooling and furnace-cooling. The results suggested that the hardness is mainly controlled by solid solution strengthening.
H. Momeni, S. Shabestari, S.h. Razavi,
Volume 17, Issue 4 (12-2020)
Abstract
In this research, densification and shape distortion of the Al-Cu-Mg (Al2024) pre-alloyed powder compact in the supersolidus liquid phase sintering process (SLPS) were investigated. The effect of Sn on the sintering process was also studied. The powders were compacted at pressures ranging from 100 to 500 MPa in a cylindrical die. The sintering process was performed in a dry N2 atmosphere at various temperatures (580-620 ºC) for 30 min at a heating rate of 10 ºCmin-1. Results showed that the onset of densification process was observed at 600ºC and onset of distortion was occurred at 610ºC. Addition of 0.1 wt. %Sn to the alloy has increased the distortion of the samples produced from Al-Cu-Mg pre-alloyed powder, but their densification has been improved. The compact pressure of 200MPa caused the complete densification at the optimum sintering temperature and at the compact pressures greater than 200MPa; the sintered density was independent of green density.
Reza Soleimani Gilakjani, Seyed Hossein Razavi, Masoumeh Seifollahi,
Volume 18, Issue 1 (3-2021)
Abstract
Niobium addition is an appropriate approach for improvement of superalloy’s operation. The purpose of this study is twofold: (1) to investigate on the η and γ/ phase precipitations along with (2) to identify the high-temperature tensile properties in A286 and Nb-A286, as a modified type. The heat treatment of both alloys was carried out in a two-stage aging procedure at 760°C for 16 h and 820°C for 2 to 30 hours, following characterized by optical and Scanning electron (SEM-EDS) microscopies, differential thermal analysis (DTA) and high temperature tensile tests. The results showed that niobium addition was increased the volume fraction of γ/ phase, from 10.7% to 12%, decreased its size, from 94 to 71 nm, and rising the γ/-dissolution temperature from 987°C to 1007°C. Moreover, the γ/ to η phase transformation was sluggishly occurred in Nb-A286 due to more stable of γ/ precipitations. Furthermore, the Nb-A286 alloy demonstrates higher mechanical properties than A286 one, approximately 100MPa improvement, which it was contributed to the much large volume fraction and finer size of more stabilized γ/ phase.
Reza Mirahmadi Babaheydari, Seyed Oveis Mirabootalebi, Gholam Hosein Akbari Fakhrabadi,
Volume 18, Issue 1 (3-2021)
Abstract
Cu-based alloys have a wide range of applications in the electronics industry, communications industry, welding industries, etc. Regarding the type and percentage of the second phase, changing in the alloying elements has a significant effect on the mechanical and electrical properties of copper composites. The aim of the present work is to synthesize, investigate, and compare the micro-structure, micro-hardness, and electrical properties of different Cu-based nanocomposites. For this purpose, Cu-Al, Cu-Al2O3, Cu-Cr, and Cu-Ti were fabricated via ball milling of copper with 1, 3, and 6 weight percentages. The vial speed was 350 rpm and the ball-to-powder weight ratio was kept at 15:1. The milling process was performed at different times in Argon. Next, the prepared composites were studied by scanning electron microscopy (SEM), X-ray diffraction (XRD), and dynamic light scattering (DLS). Based on XRD patterns, crystallite size, lattice strain, and lattice constant were calculated by Rietveld refinement using Maud software. The results show a decrease of crystallite size, and an increase of the internal strain and lattice constant by rising the alloying elements in all composites. Then, the produced powders compressed via the cold press and annealed at 650˚C. Finally; the micro-hardness and the electrical resistance of the manufactured tablets were measured. The results of these analyses show that micro-hardness is increased by enhancement of the reinforcement material, due to the rising of the work hardening. Cu-6wt%Ti with 312 Vickers and Cu-1wt%Al2O3 with 78 Vickers had the highest and lowest micro-hardness, respectively. Moreover, the results of the electrical resistance indicate a dramatic rise in the electrical resistance by increasing the amount of alloying material, which Cu-1wt%Al with 0.26 Ω had the highest electrical conductivity.
Sasan Ranjbar Motlagh, Hosein Momeni, Naser Ehsani,
Volume 18, Issue 1 (3-2021)
Abstract
In this study, the effect of annealing treatment on microstructure and mechanical properties of Nb-10Hf-1Ti wt.% produced by Spark Plasma Sintering (SPS) was investigated. Scanning electron microscope (SEM), optical microscopy, X-ray diffraction analysis, hardness, and uniaxial tension test were used. Annealing treatment was carried out in a vacuum of 10-3 Pa at 1150 °C for 1, 3, 5, and 7 hours and in an argon atmosphere at 1350 °C for 5 hours. Internal oxidation and subsequent hafnium oxide formation causes the hardening of the C103 alloy and drastically increases hardness and tensile strength. Although HfO2 particles formed in the grain boundary cause brittleness and cleavage fracture of samples. Volume fraction, particle size, and mean interparticle spacing of oxides significantly change by annealing and subsequently the mechanical properties are affected. The SPSed sample at 1500 ℃ is softened by annealing at 1150 ℃ for 5 hours and its hardness and yield strength are reduced from 303 Hv to 230 Hv and 538 MPa to 490 MPa respectively. While annealing at 1350 ℃for 5 hours increases hardness and yield strength increases to 343 Hv and 581 MPa.
