Showing 100 results for Alloy
Alireza Mirak,
Volume 18, Issue 2 (6-2021)
Abstract
In the present study, the early stages of the surface oxidation and fluoridation of liquid AZ91D and AM60B alloys under ultra-high purity (UHP) argon, dry air, and air mixed with two different protective fluorine-bearing gases were studied. The chemical composition, morphology and thickness of the surface films formed inside the trapped bubbles were characterized by SEM and EDS analyses. It is found that the molten AM60B alloy is more sensitive to impurities under UHP argon gas than AZ91D alloy. Under dry air atmosphere, the entire surface of molten AZ91D alloy is covered with an oxide layer and thinner thickness than the surface film formed on AM60B alloy which has a rough surface exhibiting granular growth in later stages of oxidation. The EDS analyses show that film chemistry is mainly composed of Mg, Al, and O elements. Under fluorine-bearing gas/air mixtures with either SF
6 or HFC-R134a at 3.5%vol., a fresh surface film formed with a flat and dense morphology of a uniform thickness composed of mixed Mg, F, Al, and O elements. It is observed that there is a lower O:F intensity ratio in the surface film formed on the molten AZ91D alloy under 1,1,1,2-tetra-fluoroethane (HFC-R134a) mixed with dry air compared to the AM60B alloy under both air/ R134a and air/SF
6 mixtures which shows a higher fluorine concentration in the surface film a leading to a better oxidation resistance
.
Amir Mostafapour, Milad Mohammadi, Ali Ebrahimpour,
Volume 18, Issue 2 (6-2021)
Abstract
A full factorial design of experiment was applied running 36 experiments to investigate the effects of milling parameters including cutting speed with three levels of 62.83, 94.24 and 125.66 m/min, feed rate with three levels of 0.1, 0.2 and 0.3 mm/tooth, cutting depth with two levels of 0.5 and 1 mm and machining media with two levels, on surface integration properties of magnesium AZ91C alloy such as grain size, secondary phase percent, surface microhardness and surface roughness. In all cases, a fine grained surface with higher secondary phase sediment and microhardness obtained comparing the raw material. According to analysis of variance results, the most effective parameter on grain size, secondary phase percent and microhardness was cutting depth and the most effective parameter on surface roughness was feed rate. although the grain size in all machined samples was smaller than that of the raw material but due to the dual effect of cryogenic conditions, which both cool and lubricate and reduce the temperature and strain rate at the same time, the direct effect of this parameter on grain size was not significant. Also, the all interaction effects of parameters on grain size and microhardness were significant.
Mahdi Alishavandi, Mahnam Ebadi, Amir Hossein Kokabi,
Volume 18, Issue 2 (6-2021)
Abstract
Friction-Stir Processing (FSP) was applied on AA1050 Aluminum Alloy (AA) to find the highest mechanical properties among 28 combinations of the rotational and traverse speed (800-2000 rpm and 50-200 mm.min-1) and four different tool probe shapes (threaded, columnar, square and triangle). To this aim, the AA standard sheet went through a single pass of FSP. The 1600 rpm and 100 mm.min-1 with threaded tool probe was chosen as the best combination of rotational and traverse speed. Grain size at the Stirred Zone (SZ) was studied using Optical Microscopy (OM). The results showed that the SZ’s grain size was refined from 30 μm down to about 12 μm due to dynamic recrystallization during FSP. The processed sample exhibited improved hardness, yield stress, ultimate tensile strength, elongation up to 65, 80, 66, and 14%, respectively, compared to the annealed AA sample. Studying fractographic features by OM and field emission scanning electron microscope (FESEM) revealed a dominantly ductile fracture behavior.
Farid Lekmine, Hachemi Ben Temam, Elhachmi Temam,
Volume 18, Issue 3 (9-2021)
Abstract
Nickel phosphorus alloy coatings were prepared by electrodeposition route from sulfate electrolyte bath at various current densities. SEM studies reveal spherical grains covered the entire surface with uniform distribution. EDX results showed a linear increase of P content in the developed deposits with current density and therefore, enhancing the grains size and drop of the hardness values. XRD studies reveal monocrystalline orthorhombic alloys at a low amount of phosphorus (10.88 wt. %). Corrosion tests show that 1 A.dm-2 is the best applied current density giving the nobler Ecorr (-171.4 mV) and the lower icorr (4.64 µA/cm2).
Ata Abdi, Mehrdad Aghaie-Khafri,
Volume 19, Issue 1 (3-2022)
Abstract
Hot Workability and Processing Map of High Gd Content Mg-Gd-Zn-Zr-Nd Alloy Hot deformation behavior of homogenized Mg-4Sn binary alloy was studied using compression tests at the temperature range of 300-500
and strain rates of 0.001-1s
-1. The material showed typical single peak flow behavior followed by a steady state flow as a plateau, which is more evident at the high value of Zener-Hollomon parameter. Constitutive analysis showed that in spite of the original Johnson-Cook (J-C), conventional strain compensated Arrhenius model based on Sellars-McTegart model has a reasonable agreement with the experimental data. Moreover, the well-known hyperbolic sine function fits the experimental data for predicting of the peak stress with a fair degree of accuracy.
Ehsan Tarighati, Majid Tavoosi, Ali Ghasemi, Gholam Reza Gordani,
Volume 19, Issue 1 (3-2022)
Abstract
In the present study, the effects of boron on the structural and magnetic properties of AlCrFeNiMnSiBx high entropy alloys (HEAs) were investigated. In this regards, different percentages of boron element were added to the based composition and the samples were identified using X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM) methods. Based on results, the tendency of Si element to formation of silicide phases prevents from the stabilization of single FCC and BCC solid solution phases in AlCrFeNiMnSi alloy. The boron element has significant effects on destabilization of silicide phases and by increasing in the percentage of this element, the simple BCC solid solution phase has been dominate phase. Of course, boron has distractive effects on magnetic properties of prepared alloys and the saturation of magnetization of AlCrFeNiMnSiBx HEAs decrease from 29.8 emu/g to about 6 emu/g by increasing the boron content.
Amirhossein Kazemi, Arash Fattah-Alhosseini, Maryam Molaei, Meisam Nouri,
Volume 19, Issue 2 (6-2022)
Abstract
In this study, for the first time, the Forsterite (Mg2SiO4) nanoparticles (NPs) with the size of about 25 nm were added to the phosphate-based electrolyte, and the characteristics and properties of the obtained plasma electrolytic oxidation (PEO) coating on AZ31 Mg alloy was investigated. The results of the potentiodynamic polarization measurements revealed that after one week of exposure to simulated body fluid (SBF) solution, the coating with Mg2SiO4 NPs possessed 12.30 kΩ cm2 polarization resistance, which was more than two times greater than that of the coating without NPs. The thicker coating layer, lower wettability, and also presence of Mg2SiO4 NPs inside the pores were responsible for enhanced corrosion protection in the Mg2SiO4 NPs incorporated coating. After three weeks of immersion in SBF solution, the in-vitro bioactivity test results indicated the ability of the NPs-containing coating to form apatite (Ca/P ratio of 0.92) was weaker than the coating without NPs (Ca/P ratio of 1.17). This could be attributed to the lower wettability of the coating with NPs and supports that the addition of the nanoparticles is not beneficial to the bioactivity performance of the coating.
Behzad Pourghasemi, Vahid Abouei, Omid Bayat, Banafsheh Karbakhsh Ravari,
Volume 19, Issue 3 (9-2022)
Abstract
It has long been thought-provoking and challenging as well for researchers to design and produce a special low-modulus β titanium alloy such as Ti‐35Nb‐7Zr‐5Ta, representing optimal mechanical properties that is needed to successfully simulate bone tissue. In order to identify the key effects of processing pathways on the development of microstructure, Young’s modulus, and strength, a nominal Ti-35Nb-7Zr-5Ta alloy was made via casting, hot forging, homogenizing, cold rolling and finally annealing. Results from tensile test alongside microscopic and XRD analysis confirm the importance influence of processing method on fully β phase microstructure, low elastic modulus and high strength of the alloy. The specimen with post-deformation annealing at 500 °C demonstrated the Young’s modulus of 49.8 GPa, yield strength of 780 MPa and ultimate tensile strength of 890 MPa, all of which are incredibly close to that of bone, hence suitable for orthopedic implants. At temperature above 500 °C, a sharp fall was observed in the mechanical properties.
Veeresh Kumar G B, Gantasala Sreenivasulu, Mohan C B, Ananthaprasad M G,
Volume 19, Issue 4 (12-2022)
Abstract
In the present research work physical, mechanical and tribological behavior of Aluminum (Al) alloy LM13 reinforced with Nano-sized Titanium Dioxide (TiO2) particulates were fabricated, mechanical and tribological properties were investigated. The amount of nano TiO2 particulates in the composite was added from 0.5% to 2% in 0.5 weight percent (wt %) increments. The Al-LM13-TiO2 Metal Matrix Composites (MMCs) were prepared through the liquid metallurgical method by following the stir casting process. The different types of Al LM13-TiO2 specimens were prepared for conduction of Physical, Mechanical, and Tribological characteristics by ASTM standards. Microstructural images, hardness, tensile, and wear test results were used to evaluate the effect of TiO2 addition to Al LM13. Scanning Electron Microscope (SEM), Energy Dispersive Spectroscopy (EDS), and X-Ray Diffractometer (XRD) were used to examine the microstructure and distribution of particulates in the matrix alloy. In the Al LM13 matrix, microstructure analysis indicates a consistent distribution of reinforced nanoparticles. The attributes of the MMCs, including density, hardness, tensile strength, and wear resistance, were improved by adding up to 1 wt% TiO2. Fractured surfaces of tensile test specimens were studied using SEM pictures. The standard pin-on-disc tribometer device was used to conduct the wear experiments; the tribological characteristics of unreinforced matrix and TiO2 reinforced composites were investigated. The composites’ wear resistance was increased by adding up to 1 wt% of TiO2. The wear height loss of Al LM13-TiO2 composite increased when the sliding distance and applied load were increased. Overall, the Al LM13 with one wt% of TiO2 MMCs showed excellent Physical, Mechanical and Tribological characteristics among all the percentages considered in the present study.
Sandeep Ramasamy Periasamy, Vaira Vignesh Ramalingam, Ajay Vijayakumar, Harieharran Senthilkumaran, Vyomateja Sajja, Padmanaban Ramasamy, Samuel Ratna Kumar Kumar Paul Sureshkumar ,
Volume 20, Issue 2 (6-2023)
Abstract
Novelty: Most of the open literature research has focused on the microstructural evolution and mechanical properties of AA2050 alloy. Also, a significant study discusses the corrosion behavior of AA2050 alloy based on immersion and electrochemical characteristics. The influence of heat treatment on the microstructure and mechanical properties of friction stir processed AA2050 alloy is scarcely discussed in the open literature. The hot salt corrosion characteristics of friction stir processed AA2050 seldom exists in the available literature. This study concentrates on microhardness, tensile strength, and corrosion properties of friction stir processed AA2050. Also, the work focuses on the influence of artificial aging on the microhardness, and tensile strength of the friction stir processed AA2050.
Mohammad Alipour,
Volume 20, Issue 2 (6-2023)
Abstract
This study was undertaken to investigate the influence of graphene nano sheets on the structural characteristics and dry sliding wear behaviour of Al-5Cu-1Mg aluminium alloy. The optimum amount of GNPs for proper grain refining was selected as 0.5 wt.%. T6 heat treatment was applied for all specimens before wear testing. Significant improvements in wear properties were obtained with the addition of GNPs combined with T6 heat treatment. Dry sliding wear performance of the alloy was examined in normal atmospheric conditions. The experimental results showed that the T6 heat treatment considerably improved the resistance of Al-5Cu-1Mg aluminium alloy to the dry sliding wear. The results showed that dry sliding wear performance of without T6 microstructure specimens was a lower value than that of with T6 specimens.
Mohammad Molaahmadi, Majid Tavoosi, Ali Ghasemi, Gholam Reza Gordani,
Volume 20, Issue 2 (6-2023)
Abstract
Investigation the structural and magnetic properties of nanocrystalline Co78Zr17B2Si1W2 alloy during melt spinning and annealing processes were the main goal of this study. In this regard, samples were prepared using vacuum induction melting, melt spinning and subsequent annealing. The specimens were evaluated using X-ray diffraction (XRD), field emission scanning electron microscope (FESEM), differential scanning calorimetry (DSC) and vibrating sample magnetometer (VSM). Based on results, nanocrystalline Co5Zr single phase with hard magnetic properties (Ms=29.5 emu/g and Hc=2.7 kOe) successfully formed during melt spinning process (at wheel speed of 40 m.s-1). The coercivity value of rapid solidified sample increased to about 3.2 kOe during annealing process up to 400°C. However, more increasing in annealing temperature lead to the transformation of non-equilibrium magnetic Co5Zr phase to stable Zr2Co11 phase, which has distractive effects on final magnetic properties.
Maryam Salehi, Milad Dadashi, S. Parsa Kashani Sani,
Volume 20, Issue 2 (6-2023)
Abstract
In the present study, bulk refined-structured Al 5083 alloy with high mechanical properties was successfully fabricated by hot consolidation process of nanostructured melt- spun flakes. The influence of cooling rate and pressing conditions on the microstructure and mechanical properties of the alloy were investigated using X-ray diffractometer (XRD), optical microscopy (OM), field emission scanning electron microscopy (FE-SEM), microhardness, and compression tests. Rapid solidification combined with the hot consolidation at T=753 K (480 °C) and P= 800 MPa for 20 min produced a bulk sample with the desirable bonding, good microhardness (184.2±12.4 HV), and high strength (273±8 MPa) combined with 7 pct. fracture strain. These amounts are 78.6±5.1 HV, 148 ±9 MPa and about 5 pct. for the as-cast sample. Microstructural refinement during the controlled consolidation of nanostructure rapidly- solidified flakes contributes to such high mechanical properties of the bulk sample.
Bahram Azad, Ali Reza Eivani, Mohammad Taghi Salehi,
Volume 20, Issue 4 (12-2023)
Abstract
Microstructure evolution and mechanical properties of Zn-22Al alloy after post-ECAP natural/artificial aging were investigated. A homogenization treatment was applied to the casting samples. In addition, after preparing the samples for the ECAP, secondary homogenization treatment was done and then the samples quenched in the water to form a fine grain structure. After 8 passes of ECAP, some ECAPed samples were naturally aged and some ECAPed samples were artificially aged. Natural aging after 8 passes of ECAP showed that Zn-22Al alloy has a quasi-stable microstructure because limited grain growth occurred. Two-phase structure of Zn-22Al alloy prevented excessive grain growth after natural aging. On the other hand, artificial aging after 8 passes of ECAP caused a relatively much grain growth took place. In shorter times of artificial aging, the grain growth rate is faster due to the high surface energy of grain boundaries. On the contrary, as the time of artificial aging increased, the surface energy of grain boundaries decreased, which leads to a decrease in the grain growth rate. In addition, texture evolution was studied after aging artificial. Therefore, the main texture of α and η phases was determined.
Sajad Ghaemifar, Hamed Mirzadeh,
Volume 20, Issue 4 (12-2023)
Abstract
Phase transformations and the evolution of hardness during elevated-temperature annealing of Inconel 718 superalloy manufactured by the laser powder bed fusion (L-PBF) were investigated. The microstructural evolution, elemental analysis, phase formation, and hardening were characterized by scanning electron microscopy, energy-dispersive spectroscopy, X-ray diffraction, and Vickers indentation test, respectively. It was observed that the effect of annealing treatments is directly governed by the annealing parameters (i.e. time and temperature), for which the hardness measurement as a fruitful and convenient tool can reveal this effect. The increase of the hardness, which was obtained by the annealing (aging) treatments at the temperature range of 800-900 °C, indicated precipitation of the Ni3Nb γ˝ strengthening phase; while owing to the coarsening of precipitates as a results of overaging at this temperature range, the hardness decreased. For instance the length and aspect ratio of precipitates in the aged sample at 800 °C for 1 h is 67.14 nm and 0.32, respectively; while these values in the aged sample at 800 °C for 8 h is 78.34 nm and 0.44, respectively. On the other hand, the decrease of the hardness at temperatures of 950 and 1000 °C was attributed to the decrease of dislocation density in conjunction with the Ni2Nb Laves phase dissolution. Hence, it is crucial to determine the annealing parameters according to the required microstructure and properties.
Dipali Potdar, Sushant Patil, Yugen Kulkarni, Niketa Pawar, Shivaji Sadale, Prashant Chikode,
Volume 21, Issue 1 (3-2024)
Abstract
The Nickel tungsten (Ni-W) alloy was electrodeposited on stainless steel (SS) substrate using potentiostatic mode at room temperature. Potentiostatic electrodeposition was carried out by varying the deposition time. The physicochemical properties of Ni-W alloys were studied using X-Ray diffraction (XRD), Electron Microscopy and micro-Raman spectroscopy. Recorded XRD spectra was compared with standard JCPDS card and the presence of Ni was confirmed, no such peaks for W were observed. Further study was extended for micro-Raman analysis. From Raman spectroscopy study the appearance of Ni-O and W6+=O bonds confirms that the Ni-W present in amorphous phase. Several cracks were observed in SEM images along with nanoparticles distributed over the electrode surface. The appearance of cracks may be correlated with the in-plane tensile stresses, lattice strains and stacking faults and may be related to the substrate confinements.
Seyed Farzad Dehghaniyan, Shahriar Sharafi,
Volume 21, Issue 2 (6-2024)
Abstract
Mechanical alloying was employed to synthesize a nanostructured alloy with the chemical formula of (Fe80Ni20)1-xCrx (x= 0, 4). The microstructural and magnetic properties of the samples were investigated using scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive X-ray spectroscopy (EDS), and a vibrating sample magnetometer (VSM). Additionally, theoretical calculations were performed using density functional theory (DFT) under the generalized gradient approximation (GGA). Simulations have demonstrated that an appropriate quantity of chromium (Cr) can dissolve within the BCC-Fe (Ni) structure, resulting in a favorable enhancement of the magnetic moment of the lattice. The XRD results indicated that after 96 hours of milling, Fe (Ni) and Fe (Ni, Cr) with a body-centered cubic (BCC) structure were formed. With increasing milling time, the grain size decreased while the microstrain increased. The saturation magnetization (Ms) of Fe80Ni20 composition increased up to 32 hours of milling, but further milling (up to 96 h) resulted in a decrease in the saturation magnetization However, for the (Fe80Ni20)96Cr4 powders, milling up to 64 h caused a reduction in Ms. The coercivity (Hc) trend was different and increased with longer milling times (up to 96 h) for both compositions.
Hossein Momeni, Sasan Ranjbar Motlagh,
Volume 21, Issue 3 (9-2024)
Abstract
The present work deals with the hot deformation behavior of commercial Nb alloy C-103 and its microstructure evolution during uniaxial compression tests in the temperature range of 700-1100 °C and the strain rate range of 0.001-0.4 s-1. Strain rate sensitivity, calculated from the compression tests data, was almost constant and showed a negative value in the temperature range of 700-900 °C but increased significantly beyond 900 °C. Dynamic strain aging was found to have a predominant effect up to 900 °C, beyond which dynamic recovery and oxidation influenced the compressive properties. The microstructure of the deformed samples showed indications of dynamic recrystallization within the high strain rate sensitivity domain and features of flow instability in the regime of low strain rate sensitivity. The 950–1000 °C temperature range and strain rate range of 0.001-0.1 s-1 were suggested as suitable hot deformation conditions. The constitutive equation was established to describe the alloy's flow behavior, and the average activation energy for plastic flow was calculated to be 267 kJ/mol.
Majid Tavoosi,
Volume 21, Issue 3 (9-2024)
Abstract
The present study focuses on the phase and structural features of MnAl intermetallic compound during solid-state synthesis. In this regard, the milling process was done in differentMn50+xAl50-x (0<x<7.5)powder mixtures and the prepared samples were evaluated using X-ray diffractometer, scanning and transmission electron microscopy, differential thermal analysis and vibrating sample magnetometer. The results showed that the τ-MnAl magnetic phase with L10 structure could not be formed during the milling and low temperature annealing. During milling process, Al atoms dissolve in Mn network and a single β-Mn supersaturated solid solution (SSSS) form. The β-Mn (SSSS) phase is unstable and transforms into the icosahedral quasi-crystal as well as γ2-Al8Mn5 and β-Mn stable phases during subsequent annealing.
Faraz Hussain, Muhammad Umar Manzoor, Muhammad Kamran, Tahir Ahmad, Fahad Riaz, Sehrish Mukhtar, Hafiz Muhammad Rehan Tariq, Muhammad Ishtiaq,
Volume 21, Issue 3 (9-2024)
Abstract
Magnesium alloys are increasingly valued for biomedical applications due to their biocompatibility. This study investigates Mg-AZ31B alloy samples treated with quartz and alumina grits (<200 μm) at varied pressures, followed by anodization in an eco-friendly alkaline electrolyte. The results show that increased blasting pressure produces a rougher surface. Anodization time significantly affects the thickness of the anodic film, leading to a transition in surface morphology from fine to coarse structures with complete film coverage. Characterization by XRD reveals that the anodic film mainly comprises magnesium oxide and hydroxide phases. Open Circuit Potential (OCP) measurements demonstrate enhanced corrosion resistance post-anodization, particularly notable at 40 minutes on alumina-blasted samples. ANOVA confirms that both blasting pressure and anodization time significantly influence coating thickness and OCP, indicating the formation of a dense anodized layer.
