N. Hamedani Golshan,, H. Sarpoolaky, A. R. Souri,
Volume 8, Issue 1 (3-2011)
Abstract
Abstract: Efforts have been carried out in order to use microsilica to develop a forsterite bond rather than other types of binders in the basic refractory castables. According to the higher drying rate and sinterability of colloidal silica, it has been proposed in the recent years. In the present work, effects of replacement of microsilica by colloidal silica evolution of forsterite bond have been studied in magnesia based refractory castables. In this way, Physical properties of prepared samples with different amount of colloidal silica versus temperature were investigated. In addition, phase variation and microstructural evolution of sintered specimens at 1000, 1200 and 1400 °C were studied by X-ray diffraction (XRD) and scanning electron microscope (SEM) respectively. Results showed that, due to Reaction of magnesia with microsilica and colloidal silica, magnesium hydrate and magnesium silicate hydrate formed in the dried samples strengthening the texture of the samples while forsterite formed from about 1000 °C and gradually increased with temperature rise. Also, better forsterite formation would be appeared by increasing the colloidal silica content. Further investigation carried out on the type of silica addition on properties of the castable refractory samples. It was found that the presence of micro silica and colloidal silica simultaneously (MS3C3 sample) at 1400 °C, caused modifying mechanical strength in compare with sample with only micro silica (MS sample).
H. R. Sobhani Kavkani, A. Mortezaei, R. Naghizadeh,
Volume 13, Issue 2 (6-2016)
Abstract
Different mineral admixtures of Indian metakaolin, Iranian silica fume and nanosilica were used to produce high performance mortars. Two different sands types with grain size of 0.015-4mm were mixed with type II Portland cement, polycarboxylate superplasticizer,mineral admixture with 650kg/m3 cement content and water/cement ratio of 0.35. Different amount of cement was replaced by metakaolin or silica fume (5-15wt%) or nanosilica (0.8-5wt%). After mixing, moulding and curing, compressive strength, electrical resistivity and abrasion resistance were studied. The maximum compressive strength of 28 days samples were 76MPa, 79MPa and 75MPa for 15wt% substitution of cement with metakaolin, silica fume and 5wt% with nanosilica. The compressive strength of these samples showed 28%, 33% and 26% increment in comparison with reference sample, respectively. X-ray patterns showed that replacing silica fume leads to reduction of Portlandite (Ca(OH)2) phase. This can be attributed to the pozzolanic reaction and formation of new hydrated calcium silicate phase (CSH) that caused improvement of strength of admixtures containing samples. The microstructure of silica fume containing sample also showed better bond between sand and matrix. The electrical resistivity of samples with 15wt% metakaolin or silica fume and 5wt% nanosilica reach to 21kΩ.cm, 15 kΩ.cm and 10kΩ.cm, respectively. These samples showed high durability and corrosion resistance relative to reference samples (3.4 kΩ.cm). The abrasion resistance of different admixtures, specially silica fume containing samples were improved.
